Category Archives: Eye Protection

TOP SAFETY TIPS WHEN WORKING WITH GLASS (GUEST POST)

Working with glass can be hazardous, but there are several safety tips you can follow to protect yourself and others from injuries. If you don’t take the proper precautions, you may face lacerations, punctures and cuts to your eyes, skin and even tendons and arteries. Working with glass is nothing to mess around with, but you can know that you are safer in the workplace by remembering the following safety tips by heart every time you work with glass.

Wear Eye Protection

Wearing proper eye protection is essential any time you enter a workspace where you or machinery handle glass. Be sure to always wear good quality goggles or safety glasses whenever you are cutting or grinding glass and spend a few extra pounds (dollars) on a high quality pair of goggles or safety glasses to provide protection for all areas of your eyes.

Wear Ear Plugs

Protect your sensitive ears by wearing ear plugs when working around loud noises. These will protect your sensitive ear drums and also prevent shards of glass from entering your ear canal and causing serious damage to your inner ear.

Handle Glass Breakage Correctly

Always use a dustpan and brush or another approved method of collecting broken glass. Never use your bare hands or materials such as sponges, napkins or towels to pick up broken glass as tiny glass particles can get stuck in them. It’s also important to post a warning sign in the area of the glass breakage to alert others about the potential danger.

Wear Closed-toe Shoes

The best way to protect your feet against damage from glass is to wear closed-toe shoes that completely cover your feet. Never wear sandals or other open-toe shoes whilst working.

Keep covered up

Keep the rest of your skin protected by wearing long sleeves. Tank tops and shorts are not proper attire for a glass workspace. Broken glass can cut the skin on your arms and legs, and dangerous chemicals and solder can burn and damage your skin.

Keep Long Hair Secured

If you have long hair, always ensure it is tied up into a ponytail or otherwise secured. Bending over and getting your hair caught in a glass grinder can be very painful. A hat or protective hair net is also helpful for those with shorter hair too.

Don’t Smoke or Eat Around Glass

Never smoke or bring your food around your glass workspace. You may be handling chemicals that can be easily transferred to your cigarettes or food. If tiny glass particles end up in something you are about to put to your mouth, they can cause serious internal damage to your body.

Keep a Well-stocked First Aid Kit

It is important to have a well-stocked first aid kit nearby and to know where it is and how to use all of the items in the kit. A well-stocked first aid kit should include bandages, burn ointment, alcohol, scissors, antiseptic wipes and gloves. Ideally, a glass workplace will also include an eyewash station.

Wear Protective Gloves

You should wear thick protective gloves whenever you have a piece of glass in your hand. Be sure that the gloves have a cuff and that they are at least as thick as a typical pair of gardening gloves.

Keep Untrained People Out of Workspace

Even if you know how to protect yourself when working with glass, injuries can still occur if untrained people enter the glass workspace. They can touch things they shouldn’t, which can cause serious injuries to both themselves and to you.

You do not need to panic when working with glass, but it is essential that you follow these safety tips to prevent injuries to yourself and others in the workspace.

Laura writes for Britannia Glass & Glazing who are expert emergency glaziers in Croydon, London, UK. They provide glass replacement and window repair in all areas of London from Glaziers in Enfield and Camden, to Hackney and Hounslow. 

TOP SAFETY TIPS FOR HUMIDIFIER USE (GUEST POST)

Humidifiers are widely used in residential, commercial and industrial environments, especially as the colder months of winter approach and lower temperatures causes the air in our homes and on-site offices to lose moisture. Unbeknown to many people, dry air is just as damaging as air with excessive moisture and humidifiers are the perfect appliance to get your humidity levels where they should be. 

However, whilst the health benefits of maintaining the recommended up to 45% humidity level are widely known, owners of humidifiers must exercise caution when operating and maintaining these useful devices and getting the most out of their air quality enhancing features. Check out our three steps to safe and efficient humidifier use… 

Regularly Measure Humidity Levels 

Maintaining the right level of humidity is the key to creating a happy and healthy work environment especially in the trade industry due to the amount of dirt, dust, debris and other harmful particles brought into the office space by workers. Whilst avoiding dry air is important, avoiding exposure to excessive moisture is equally vital, and offices and homes using a humidifier should measure their humidity levels regularly to ensure they strike the right balance. 

As mentioned earlier in this article, the recommended humidity level for the winter season is 25% (35% to 45% during summer) so if your humidity level goes above 50% you must stop using the humidifier unit for a period of time until these levels have returned to normal. If the humidity levels remain high, then the number of dust mites, mold and airborne contaminants will multiply, exposing your workers to an increased number of health risks. 

Clean Regularly to Minimize Bacteria Exposure 

As you can imagine, humidifiers are a breeding ground for bacteria and mold due to its air processing and moisture restoring methods so it is important to clean the tank of your humidifier periodically for maximum cleanliness and efficient performance. It is recommended that you refresh the water in the tank every day and give the tank and its surroundings a wipe down regularly. Give the device a thorough clean and dry when you are storing the humidifier away on the lead up to the summer months, disposing of any used filters. 

Go for Bottled Refills 

When refilling the tank of your humidifier opt for bottled, distilled water instead of tap refills. This will ensure you avoid the build-up of troublesome limescale (caused by the minerals in tap water) that makes many appliances unsafe to use and inefficient. 

Using these safety tips you can ensure that your office humidifier is kept in good working order and provides the safe and healthy working environment you need through the efficient restoration of moisture. 

The author of this post is Martin Davies. As well as being an avid blogger in the home improvement and trade industries, he works for the Air & Water Centre to provide efficient solutions and improved air quality with the latest humidifying and purifying technologies.

THE TEN MOST COMMON INJURIES SUFFERED AT WORK (GUEST POST)

Every day we go to work and assume that we will return home safely again at the end of the day.  Unfortunately this isn’t always the case.

Many people are seriously injured and sometimes killed at work, doing the job they are paid to do. Sometimes this is due to accidents and sometimes it can be due to negligence or lack of care.  Here are some of the most popular types of injury in the work place over recent years.

Overexertion Injuries

Physical activity such as pulling, lifting, pushing, holding, carrying, and throwing can all take their toll. Overexertion is ranked annually as one of the most common forms of workplace injury and account for millions in benefit costs every year.

Slips and Trips

Slips and trips can happen anywhere, but in the workplace the problem is more acute. Wet and slippery floors or objects left lying around can all contribute, but it is often up to the employer to ensure that spills are promptly cleaned and no debris is present which can be dangerous.

Collisions

This happens when a person accidentally collides with an object such as a wall, door, cabinet, windows, table, chair etc, resulting in an impact injury. An employee’s diligence and the employer keeping the work environment free from hazards are key to preventing these types of injuries, which account for thousands of lost hours per year.

Falls

Falls from an elevated area such as roofs, ladders, and stairways can cause serious injury and are very common in work environments such as factories and warehouses.  They can be caused by slips and falls or due to faulty equipment.  These types of accidents can be reduced by the use of proper personal protection gear, training and employee diligence.

Vehicle Accidents

Employees who drive for a living, such as taxi and bus drivers, are always at risk of being involved in an accident due to the amount of time they spend on the road. They are still entitled to as much protection as anyone else however, as they are technically in their place of work. Also, people using equipment such as forklift trucks and cranes can also be injured or even killed if not given the correct tuition.

Machine accidents

Usually occurring in a factory environment, where heavy equipment and machinery are used, clothing, shoes, fingers and hair can easily be trapped or caught; leading to serious injuries. The appropriate personal protective equipment and training should always be provided.  Leave the jewelry at home, and if you have long hair, tie it up.

Acts of violence

As bizarre as it sounds, attacks and other arguments can lead to serious physical injuries. Workplace violence, employee training and employee diligence can help keep these incidents at bay. As well as employee-on-employee violence, customer violence towards staff often contributes towards workplace injuries, a matter which many companies are taking more and more seriously.

Falling objects

Head injuries are often caused by falling objects, whether it’s from shelving, scaffolding or ladders. Employee diligence and employer focus are key to preventing these types of injuries from happening regularly. PPE such as hard hats can be instrumental in keeping incidents like this to a minimum.

Hearing loss

Constant exposure to loud noise can result in significantly reduced hearing. The effect can be subtle and gradual. Basic safety measures such as ear protection and ambient noise barriers can eliminate this injury from any workplace.

Burns

Burns are often caused by chemicals used in industrial settings such as labs or factories. They can also be inflicted by equipment that has become overheated; welding torches, irons and even a kitchen kettle. Clearly visible warning signs can go a long way to prevent such injuries occurring.

Matthew Crist is a journalist and blogger who takes accidents in the workplace very seriously. He has written this blog in conjunction with Minnesota personal injury lawyers – TSR Injury Law.

SAFETY TIPS EVERY TRADESMAN SHOULD KNOW WHEN WORKING WITH ELECTRICITY (GUEST POST)

 

As many of you may know, working with electricity does have its risks and tradesmen working with the hidden dangers of household and industrial electricity on a daily basis should be on their guard, exercising safety and caution at every turn. According to a recent survey by Electrical Safety Foundation International (ESFI) in the past decade 46,000 workers have been injured on the job by industrial electrical hazards, but what can you do to ensure you don’t form part of this statistic?

Check out the following four safety tips for industrial professionals to ensure they get through their working day safely and without encountering all-too-common hazards and resulting electricity-related accidents…

Never Assume Safety

Forgetting the basics of electrical safety, whether working with industrial alkaline batteries on a small installation or live conductors at a large scale manufacturing plant, results in the majority of injuries, such as electrocution, electric shocks, burns and falls. Never assume that an electrical component you are handling is safe, always run the necessary checks to ensure that the component you are working with is free from hazards before starting your project.

Know the Warning Signs

The second part of the ‘never assume safety’ rule is knowing how to confidently determine the warning signs and dangers that come with electricity and electrical components. If you are unsure about how to identify these hazards, then get clued up before you take on the project with professional training and assistance from a more qualified industry expert. After all, even if you have experience working with household voltages, this does not mean that you can work safely with commercial or industrial application voltages.

Use the Right Safety Equipment

As well as using your industry knowledge to identify the warning signs of electrical safety, it is also necessary to know what type of safety equipment is appropriate when dealing with electrical faults, devices, panels and other equipment to avoid serious injury. Always wear the appropriate safety gear; safety glasses, ear protectors, gloves, dust masks and rubber soled shoes are all essential accessories for completing an electrical project.

Test, Test and Test Again

Testing all electrical components before you start work is also an important step in electrical safety and testing should be completed thoroughly before checking whether a device is even on or off, or industrial batteries are energised. A non-contact voltage tester is every electrician’s best friend so make it yours; this handy tester can pinpoint whether a circuit is on before you even touch the switch or remove the panel to view its internal wires. Keep up to date with the latest electrical safety equipment and see the risk of electrical injury diminish!

Bio: Brittany is from Steatite Batteries, a market leading supplier of industrial technology solutions. Using over 75 years of experience, Steatite design and manufacture custom battery packs and industrial alkaline batteries.

 

 

MORE SAFETY SUGGESTIONS FOR SUMMER WORK

During the summer months, the right type of training and adequate protection can go a long way toward keeping workers safe outside, where workers are exposed to heat stress and UV radiation, pest-borne diseases, and poisonous plants .

Timing can be everything. While you can’t always choose your hours or work locations, you may be able to plan your workload to avoid overheating. Schedule your heaviest work for the coolest parts of the day. In the summer, sunlight exposure is greatest between 10 am and 4 pm.   Many workers start their day very early in the morning, and quit before the hottest time of the day starts, or return to work in the evening hours.  If you are working between 10 am and 4 pm, take several breaks during those hours, in a shady place.  

Stay hydrated.  When it’s hot, you must remember to drink enough fluids. Drink before you get thirsty, because once you become thirsty, you are already beginning to dehydrate. Skip drinks with caffeine, alcohol, and large amounts of sugar. Water is still the best choice, but if you are sweating a lot, drink a sports beverage to help replenish your electrolytes and prevent heat cramps.

 Summer fashion advice:  Wide-brimmed hats, sun glasses with side panels, and pants tucked into socks may not make much of an impression, but they can prevent any number of burns, stings, and bites. Full-length pants and long-sleeved shirts reduce bites from mosquitoes and ticks and minimize skin contact with poisonous plants. Hats and safety sunglasses protect your skin and eyes from the sun’s UV radiation. If you have a history of skin cancer, you may choose dark clothing with a tight weave, which blocks UV rays more effectively than light-colored, loosely woven clothing. However, if pests are more of a concern, wear light colors and tuck your pant legs into your socks to avoid unpleasant up-the-leg visitors. To stay cooler in the heat, wear light-colored clothing that is loose-fitting and made from a breathable material such as cotton.

Know your plants. Poison oak, ivy, and sumac are found throughout the United States. The sap oil from these plants can cause painful allergic reactions. Investigate the types that are poisonous, and avoid them. Wear long sleeves, long pants, boots, and gloves to shield your skin from contact. Also, you may consider using a barrier skin cream.  Burning plants that may be poison ivy, poison oak, or poison sumac can cause life-threatening allergic reactions from the smoke. 

Find out if any workers have existing allergies.  In addition to knowing first aid and having first aid kits handy,  supervisors should be aware if a worker  is allergic to certain insect bites or stings, plants, etc., and be prepared to treat them as soon as possible.  The worker should carry benadryl, or some type of allergy medicine to avoid going into anaphylactic shock.

Watch out for the critters!  Tall grass, leaf litter, rocks, wood piles, and bushes are favorite hiding places for spiders, ticks, scorpions, and snakes. If possible, stay away from these areas. Wear gloves when handling brush or debris. Wear boots, pants, and long sleeves when working in tall grass or underbrush. Cut grass and remove dried leaves from around the worksite to reduce tick populations. Be cautious near piles of undisturbed materials where snakes or spiders may be. Store unused apparel and equipment in tightly closed plastic bags. An additional spider caution: they are often found living in outdoor toilets where flies are plentiful.  If you are working around standing water, or where mosquitoes breed and live, be aware that some of these little pests carry West Nile Virus.  This is a very serious and debilitating disease, so be sure you have insect repellent sprayed all over your clothes and open skin.

Monitor your coworkers. In addition to your own physical condition,  also keep an eye on your coworkers. Learn the symptoms of heat-related illness, and watch for them in yourself and others. Understand that protective clothing or personal protective equipment may increase the risk of heat stress. Also, brush up on your first aid so you can help a coworker who may need immediate help if suffering from heat stroke or other heat-related reactions.  Observe certain workers, such as older ones, that could be prone to heat stroke.  Those with heart disease or other health problems may not be able to stand continuous heat very long.  You and your coworkers can also help each other by inspecting for hard-to-spot creatures. Ticks, in particular, can be difficult to see, especially on your own body. Help each other inspect skin, hair, and clothes for unwanted passengers.

Use plenty of  sunscreen.  Last, but certainly not least,  follow this advice: wear plenty of  good sunscreen to block UVA and UVB radiation. Wear sunscreen with a minimum of SPF 15. SPF refers to the amount of time you will be protected from a burn. An SPF of 15 will allow a person to stay out in the sun 15 times longer than they normally would be able to stay without burning. The SPF rating applies to skin reddening and protection against UVB exposure. It does not indicate any level of protection against UVA. A good broad spectrum sunscreen will contain additional ingredients to block UVA.  Ask your dermatologist what he/she recommends.  Sunscreen performance is affected by wind, humidity, perspiration, and proper application. It should be reapplied at least every two hours. Some sunscreens lose their efficiency when used with insect repellent.  Throw away sunscreen bottles that are more than 2 years old, as it is no longer effective.

Source: CDC

 

SAFETY TIPS WHEN WORKING WITH ISOCYANATES

OSHA has announced a new National Emphasis Program for occupational exposure to chemical hazards.  One such chemical compound is isocyanates, which can cause occupational asthma, irritation of the skin, eyes, nose and throat, and possibly cancer.  

What are isocyanates? These chemicals are used in materials including paints, varnishes, auto body repair, and building insulation.  Spray-on polyurethane products containing isocyanates have been created for a wide range of retail, commercial, and industrial uses to protect cement, wood, fiberglass, steel and aluminum, including protective coatings for truck beds, trailers, boats, foundations, and decks.  Other jobs that have exposure to these chemicals are the manufacture of mattresses and car seats. 

Polyurethanes were a creation of America’s post World War II science and technology – the time when hundreds of so-called wonder chemicals were invented.  Polyurethanes or plasticizers are produced in three forms:

  1. As rigid foams primarily for building insulation, support elements, and decoration, and:
  2. As flexible or soft foams used for cushioning, and:
  3. As elasto-plastics used for automobile body panels, coatings, adhesives, sealants, and as a substitute for rubber.  Because of easy application and versatility, manufacturers and employers consider polyurethanes to be invaluable.

Polyurethanes are formed by combining a variety of chemicals: the most important ingredient is the family of isocyanates, which is made up of a number of chemicals: Toluene Diisocyanate (TDI), Methylene Bisphenyl Diisocyanate (MDI), Hexamethylene Diisocyanate (HDI), Naphthalene Diisocyanate (NDI), and Diisocyanate Dicyclohexyl Urethane.  

Telecommunications and automotive manufacturing members work with and are exposed to isocyanate products.  This work involves the use of polyurethane products used as foam plugs to weatherproof and seal telephone cable splices in the telecommunication business.  In the automotive manufacturing industry, polyurethane products are used in the plastics and related materials. 

Hazardous Exposures: 

Health effects of isocyanates include irritation of skin and mucous membranes, chest tightness, and difficulty breathing.  These chemicals include compounds known as potential human carcinogens, known to cause cancer in animals.  TDI exposure causes serious upper respiratory health problems that involve the throat, nose, esophagus and lungs.  It can also cause acute irritation, (such as a burn inside the nose, throat or lungs.)  This exposure can be so damaging that the body loses its ability to fight infections.  Before or as soon as possible after working with TDI, affected workers should have a complete work up and medical history, including, chest x-ray, lung function test, and blood tests.  This is very important for those workers who have a history of upper respiratory/lung allergies, previously weakened lungs, or lung/throat problems at the time of exposure. 

Controlling Hazards: 

The best way, of course, to control the hazard is to remove it from the workplace.  Some less toxic and more acceptable substitutes should be used.  Isocyanate products can be effectively controlled with the use of engineering controls, such as enclosed systems or methods, as well as local exhaust ventilation.  It is up the employer to ensure that their workers are not exposed to harmful levels of these chemicals.  If affected workers can smell the TDI substance (smells like fruit), they should leave the area immediately and notify the supervisor.  If, after implementing engineering and administrative controls, the workers are still exposed to harmful levels, employees must be given the appropriate personal protective equipment.  In addition to gloves, goggles, and protective clothing, the workers must also be given the correct type of respirator. 

Good hygiene by the workers is also a must.  They should not smoke or eat in TDI work areas.  Also, they should never wear contaminated work clothing home.  The employer should collect such clothing and arrange for it to be cleaned.  If TDI gets in the eyes, they need to be flushed with water for at least 15 minutes.  Affected workers should contact his/her physician.

If the chemical is inhaled, get the worker to fresh air, and call a physician immediately.  Trained personnel should give oxygen treatment to the patient.  If breathing stops, artificial respiration should immediately be given.

 

Sources: OSHA/NIOSH

FORKLIFT TRUCK SAFETY – PART II (GUEST POST)

Because of the detailed information in yesterday’s article, we continue  with Part II.  Please read these valuable instructions regarding forklift safety, submitted by Andrea Bernie.

Loading 

Every forklift comes with a data plate fixed in place as handy reference for important information such as load limits.  When loading a forklift: 

  •          Never exceed manufacturer’s recommended load limit
  •          Keep the vehicle’s mast in an upright position before inserting it into a pallet
  •          Make sure the fork is level before inserting it into a pallet
  •          Position the load according to manufacturer recommendation
  •          Never add a counterweight
  •          For the most stable hauling, keep the load as close to the front wheels as possible 

Raising the Load 

The forklift truck is least stable when its raising the load.  The higher the load, the more unstable the machine.  For optimum safety: 

  •          Never raise or lower the fork on a moving vehicle
  •          Always come to a complete stop, with brake engages, before raising the load or lowering it
  •          For driver safety, never lift a load that will extend higher than the fork’s backrest
  •         Check for adequate overhead clearance before lifting the load
  •          Be mindful of obstructions or other loads along the travel path
  •          Avoid overheat power lines at all times
  •          For traveling stability, life the load first up, then tilted back slightly before moving it
  •          Make sure forks are free before traveling in reverse
  •          Never abandon a loaded forklift, especially if the load is in a raised position
  •          Keep people off the lift, whether loaded or unloaded
  •          Keep people out from under the lift, whether it’s loaded or unloaded 

Handling Pallets 

Pallets and forklifts work together like locks and keys but it’s not a fool-proof union.  Caution in handling pallets is required for speed, efficiency, and to minimize the risk of accidents. 

  •          Adjust forks to fit pallets before inserting them
  •          Make sure the load is balanced and stable before beginning the lift
  •          Make sure the forks are completely under the pallet before beginning the lift
  •          Never adjust the load, the forklift or truck, or the surrounding area once the fork is loaded
  •          Never transfer a palleted load from one raised forklift to another 

Loading or Unloading Straight Trucks, Tractor Trailers, Railway Cars 

  • Tightly packed cargo, cramped spaces, and uneven or unsteady work surfaces make loading or unloading straight trucks, tractor trailers, railway cars, and other moveable cargo carriers exceptionally risky business.  This is never the work of a rookie, never a training ground.  Only highly skilled, well-trained forklift operators should attempt work in these environments. 

Prepare the vehicle before loading or unloading begins.  Be sure to: 

  •          Post warning signs on all sides of the work area
  •          Verify the floor of the vehicle is strong enough to support the weight of the cargo, the forklift, and its operator
  •          Verify the dockplate or on / off ramp is securely fixed in place and can support the weight of the cargo, the forklift, and its   operator
  •          Firmly set all the vehicle’s brakes
  •          Chock all wheels with a wedge or block
  •          If the trailer is uncoupled, in a stand-alone setting, secure it with fixed jacks for added stability
  •          Ensure proper lighting
  •          Make sure points of ingress / egress are clear of obstruction and clearly marked inside and outside the vessel
  •          Inspect the work area and clear away all debris, clutter, or obstructions and clean up any spills or wet spots that could trigger an accident
  •          Install non-slip material to floors that suggest potential risk
  •          Make sure the cargo storage zone is clear of obstruction, with all edges clearly marked
  •          Mark load and cargo storage areas with reflective tape if working at night or in dimly lit environments
  •          Do not work in a cargo container with holes in the floor 

During the loading or unloading process: 

  •          Stay as far away from all edges of docks, ramps, or elevated doorways as possible
  •          Never try to move the vessel with the forklift
  •          Work only in well-ventilated work zones
  •          Keep dockplate and ramps clean and clear of clutter at all times
  •          Work slowly and carefully for maximum safety
  •          Never spin the lift truck’s wheels 

Special measures are necessary for working safely around railway cars: 

  •          Always cross the track on a diagonal
  •          Make sure hand brakes, derailer, and wheel blocks are in place before entering the car
  •          Open railway car doors properly, never with the forks of the lift truck
  •          Park forklift at least ten feet away from track when not in use 

Entering An Elevator with a Forklift Truck 

Freight elevators can save a lot of time and travel bus command special respect when loading and unloading heavy machinery from them.  Always obtain proper authorization before entering an elevator with a forklift truck and use them safely: 

  •          Before entry, verify the elevator can support the weight of the cargo, the forklift, and its operator
  •          Work slowly and cautiously
  •          Allow ample room for elevator doors to open
  •          Enter the elevator squarely, never at an angle
  •          Once inside, neutralize all controls
  •          Turn the forklift’s engine off
  •          Set all forklift truck brakes 

Parking 

Even parked forklifts are dangerous if they’re not properly exited.  For forklift truck safety round the clock, please: 

  •          Park in designated parking areas only
  •          Before leaving the truck, be sure to:
  •          Firmly set all brakes
  •          Lower forks and/or load to the ground
  •          Turn all controls to neutral or off settings
  •          Turn off the motor
  •          Disconnect battery cables
  •          Follow safety procedures to shut off propane fuel supply 

Technological advances and government regulations make working with forklifts safer to operate with each new design or each new labor law but, ultimately, forklift truck safety depends on the operator.  Respect is required at all times — respect for the machine, respect for the work, respect for the workplace, and respect of the operator and all coworkers in the work zone. 

Author Bio: Joana Kylee is an authorized dealer of superior quality forklift forks, forklift seats and all types forklift spare parts for major brands of lift trucks with same day shipping.

 

 

 

FORKLIFT TRUCK SAFETY (GUEST POST) PART I

The forklift truck has become the workhorse of modern warehousing operations.  They allow us to move substantial loads with speed, ease, and relative safety.  Forklifts, as these trucks are so often called, come in many makes, models, and sizes that can be configured with removable parts that make it possible to move just about anything in any industrial setting.  Their ease of operation makes forklift operation easy to master but an operator must never forget he’s working with heavy industrial machinery that commands respect. 

According to the US Centers for Disease Control and Prevention (CDC), about 100 workers every year are killed in accidents involving forklifts and 20,000 more are seriously injured.  Training, licensing, and operator certification measures are so vital to forklift truck safety that private industry, the military, and government regulatory agencies at every level have developed programs to keep forklift operation as safe as possible.

 Use a forklift inspection checklist like this one to log daily inspections. 

The safest forklift is the well-maintained forklift.  At the beginning of every shift, a visual inspection of every forklift to be used will improve safety and increase productivity throughout the work day.  A visual inspection at the end of every shift quickly identifies any vehicles that need maintenance or require cleaning before next use. 

Checklist for Visual Inspection 

Forklifts are often employed in rugged conditions that leave them dirty, muddy, or covered with grime from any source.  Clean machines are vital for optimum mechanical performance and safety.  No one likes working in filthy conditions but dirt also hides defects that can lead to danger.  Before using a forklift, consider this checklist for visual inspection: 

  • Work area uncluttered and free of debris that could cause accidents
  •  Any danger zones identified
  •  Overhead space provides plenty of clearance and no risk of falling  objects
  •  Fire extinguisher in reach and ready to use
  •  Engine fluids — fuel, oil, water — at workable levels
  •  Battery at full charge and securely fixed to machine
  •  Electrolyte levels in battery as required for maximum     performance
  •   No exposed battery cable wires
  •   Battery cable connects firmly fixed and in sound operational state
  •   Vent caps clear and free of clogs
  •    All hold-downs or brackets tightly in place
  •    No damaged, loose, or missing nuts, bolts, chains, hoses, or guards
  •    Tires and wheels in sound working condition
  •     Pneumatic tires properly inflated
  •     Forks in safe working condition, no bends or cracks
  •     All positioning latches fully functional
  •     Carriage teeth intact with no breaks, chips, or worn areas
  •     Chain anchor pins in good working order, not bent, loose, or worn
  •      No evidence of leaks or drips underneath the vehicle
  •      All hoses securely in place, not crimped, loose, worn, or rubbing  together dangerously 

Checklist for Operational Pre-Use Inspection

When conditions look good on and around the forklift, conduct an inspection to gauge how well the machine is running before tackling a day’s work.  Make this checklist for operational pre-use inspection a routine part of every shift for every operator of every forklift on the job: 

  •   The horn must be working loud enough to be heard in the workplace, no matter how loud
  •   Other devices that give warning during operations must be fully functional
  •    Braking system — does the pedal hold?  Does the unit stop smoothly every time?
  •    Parking brake holds even against minor acceleration
  •    Deadman seat brake secure as operator sits and rises from the seat
  •    Clutch and gears shift smoothly, with no jumps or jerks
  •     Dash control panel fully operational, with all lights and gauges fully functional
  •     Steering mechanism works smoothly
  •     Lift mechanism works smoothly when empty forks are raised to maximum height and then lowered
  •     Tilt mechanism works smoothly when mast is moved to maximum degree forward and backward
  •    Cylinders and hoses free from leaks or defects
  •    No unusual sounds are produced when machine is in operation 

It is vitally important to make sure every person who operates a forklift is fully trained and legally qualified to do so.  It is equally important to have only fully qualified personnel to service and maintain every forklift. 

Forklift Operation 

 Never use a coworker as counterweight to balance a load that’s too heavy or that must be lifted too high. 

The basic function of a forklift is the same but every work environment comes with a unique set of situations and circumstances.  Mastery of basic forklift operation is important but optimum safety comes when the operator knows how to effectively operate the machine in the environment where it will be put to work. 

It’s human nature to minimize the danger of operating a forklift when it’s been done safely and routinely over time but accidents happen in the blink of an eye.  Vigilance is required every minute of operation. 

Traveling 

The ride’s a little bit different when a forklift is carrying a heavy load or when it’s empty.  Either way, safety always comes first.  The safest forklift operator will make safe driving habits such a routine part of his workday that they become effortless, no matter if traveling with a full load or not.

  •          Keep all body parts inside the truck —  head, hands, feet, arms, everything
  •          Keep other objects inside the truck, too, including lunch boxes, overcoats, and communication devices
  •          Always keep forks as low to the ground as possible
  •          Keep forks tilted back whenever possible
  •          Obey all workplace traffic signs
  •          Turning corners — slow down, honk the horn, and be mindful of the swing of the vehicle, front and back
  •          Avoid quick or sudden stops
  •          Travel slowly in reverse if the load is so large it’s impossible to see over it traveling forward
  •          Look only in the direction the machine is moving
  •          Stay well clear of all people, other vehicles, loose objects, slick or wet spots, holes, and rough surfaces
  •          Respect the truck’s blind spots, when empty and when fully loaded
  •          Any time a pedestrian, another forklift, or any moving vehicle crosses or shares the intended route, always stop the forklift then lower the load as far as possible and wait till the route is clear again before resuming operation 

Traveling on an Incline 

Slopes and uneven work surfaces challenge forklift safety and require special maneuvers.  When traveling on an incline: 

  •          Never attempt a turn on uneven ground; save turns for level surfaces only
  •          No load?  Keep forks pointed down the incline
  •          Loaded?  Keep loaded forks pointed uphill at all times 

Steering 

There’s no power steering here so driver skill is all the more important.  Important steering safety skills include: 

  •          Turning only with the rear wheels so the front wheels need only support the load
  •          Make no sharp turns
  •          The heavier the load, the wider the turns
  •          An overloaded fork is a dangerous fork; don’t overload it
  •          Never add a counterweight to the back of the truck, especially not a human counterweight 

Tomorrow, we will continue with more information about forklift safety and a list of additional things to be aware of to guarantee safety in loading, unloading, handling pallets, safety while loading into railroad cars, and much more.

Author Bio: Joana Kylee is an authorized dealer of superior quality forklift forks, forklift seats and all types forklift spare parts for major brands of lift trucks with same day shipping.

Article submitted by Andrea Bernie.

 

 

 

 

 

 

 

 

 

TEN THINGS TO WATCH OUT FOR WHEN DOING AMATEUR CONSTRUCTION PROJECTS (GUEST POST)

The nature of construction means there’s constantly the potential for disaster. Heavy objects, sharp ends, powerful machines and more don’t mix well with soft human bodies.

Even when I work with experienced teams or am just doing a little job around the house on my own, I still occasionally come across dangerous situations and close calls. These instances are even more common in the world of amateur construction, where people without professional training often find themselves at odds with the tools and materials they’re working with.

There are plenty of reasons to consider amateur construction. It can save you money, especially on smaller-scale work. It gives people a sense of accomplishment and ownership, and lets them express their creative side exactly as they envision with their own hands. But such projects cause disasters every day. Mishaps can cause expensive damage to structures and severe injury to the builder. If you’re considering a DIY construction project, be sure to use extra caution and be on the lookout for these common mistakes:

1. Dehydration and Overexertion

Often it’s not a wild swing of a hammer or improper use of a table saw that causes mistakes, but physical fatigue and breakdown. Unless you’re a very active person on a regular basis, your body may not be prepared for the rigor or heavy construction work. Exhaustion and dehydration make people clumsy and cause them to make bad decisions. Only work when you’re rested and hydrated, and be sure to make time in your efforts for breaks and refreshment.

2. Disorganization

A poorly organized work space is the bane of construction workers everywhere. It decreases efficiency and makes the entire job take longer to complete. More importantly, though, it creates hazards. It’s difficult to be safe and effective if you’re navigating through a mess of lumber and machinery. Always make a point to keep your work place as neat as possible; the investment of time will pay itself off.

3. Working Alone

Doing anything strenuous on your own is rarely a good idea. If something happens, like a sudden injury, it can be tough to take care of yourself. Avoid doing heavy construction work without someone who knows where you are and what you’re doing in case an emergency arises.

4. Improper Safety Gear

It’s amazing how many do-it-yourselfers try to tackle a project without even the most basic of safety equipment. You don’t need a HAZMAT suit to stay protected in most situations. Even just investing in some good work gloves and decent safety eye wear will prevent an astonishing amount of injuries.

5. Electrocution

When many people undertake large construction projects, they often overlook the difficulty and danger of working with and around established electrical systems. Improperly fiddling with the wiring in your walls and appliances can cause a deadly shock. Always be sure you know how to correctly handle electrical installation or removal before starting any projects that will require it.

6. Hazardous Materials

Some construction work might involve the use of hazardous chemicals that people aren’t used to handling. This could include something as simple as gasoline, or something a little more complex like an industrial cleaner. Always be wary of any dangers related to flammability, toxic fumes, and chemical reactions due to exposure.

7. Unwelcome Visitors

Even in a relatively safe work site, it’s easy for someone who doesn’t know what they’re doing to hurt themselves or someone else. I see this commonly in homes with children and pets where boundaries aren’t properly established. Be sure to make clear to any kids present that the construction area is dangerous, and take care to zone the area off from a curious dog or cat.

8. Excess Stress on the Body

A lot of construction work is physically taxing. There’s a high amount of pressure put on sensitive body parts repeatedly. Your shoulders, wrists, knees, and back are especially at risk. To reduce the danger, follow best practices for lifting and moving heavy objects and using tools.

9. Working from a Height

Some of the nastiest construction-related injuries I’ve witnessed were due to someone getting careless and falling from a roof or ladder. Always take extra caution when working from a position where a fall could happen, even if you’re just a few feet off the ground. Learn ladder and harness safety as necessary to prevent a fall.

10. Incomplete Tool Knowledge

As tempting as it may be to skip, you should always read the manual for any tool more complex than a hammer or screwdriver. Always know the ins and outs of all your power tools, from power drills to nail guns, so you’re never taken by surprise.

Doing a personal construction project is rewarding both personally and financially, but only if you avoid causing any damage to yourself or the area around you. Always be sure to follow all general safety precautions before getting started. Happy building!

Author Profile:

Author Profile: Home-shield Mike Thomas is a private contractor and writer for HomeWarrantyDeals.com.  He enjoys DIY projects, college football and is also deeply passionate about restoring antique homes.

YOUNGER WORKERS MUST BE SAFE ON THE JOB!

We want to share this important information with today’s young workers (those under age 25), and tell you how important you are to the future of our countries!  We have gathered information from the U.S. Department of Labor and the Canadian Centre for Occupational Safety and Health.  The DOL’s Occupational Safety and Health Administration (OSHA’s) main role is to protect workers from workplace hazards that can cause a serious illness or injury, as well as Canada’s OSH.  Employers have the responsibility to follow established safety and health laws and common sense safety practices that prevent tragedy. 

When you begin a new job, talk it over with your parents or someone you trust, especially if you feel you are being asked to do tasks that are unsafe.  Your parents need to know of any hazards associated with your job.  Canadian experts believe, as well as those in the U.S., that many young persons are put into the job without the proper training.  You can’t just walk onto the job and be expected to know exactly what to do without being taught the fundamentals.  You have the right to a safe workplace.  Although new jobs may be intimidating, don’t be afraid to ask questions, and don’t rush just to impress your new boss.  You may be running a piece of equipment that an older worker has run for decades; hopefully, he will be your mentor and teach you the safe way to run it.  Pay close attention while being instructed. 

Job hazards that younger workers may experience are:  lifting objects, working at elevations, working with hot substances and objects, working with knives, operating mobile equipment or motor vehicles, working with food slicers, and /or working near running equipment and machinery.  Whether you are working in a food service industry, construction, warehouse, grocery store, or on a drilling rig, there are going to be hazards that you must be aware of and respect. 

In a letter from Dr. David Michaels, the Assistant Secretary of Labor for the Occupational Safety and Health Administration (OSHA), this sums it up, so please pay attention: 

Your Rights on the Job

Your employer must provide a workplace free of serious hazards.  Your employer must also:

  • Tell you the hazards and dangers of your job;
  • Inform you about the OSHA standards that apply to your workplace (in a language you understand);
  • Provide job safety training regarding workplace hazards and the required safety gear; (personal protective equipment)(PPE).
  • Tell you who to talk to if you have a health or safety question, and
  • Inform you what to do and who to talk to if you get hurt on the job.
  • Exercise your workplace safety rights without retaliation and discrimination; and
  • Ask OSHA to inspect your workplace. 

Ways to Stay Safe on the Job

  • To help protect yourself, you can:
  • Report unsafe conditions to your supervisor, parent, teacher or other adult that can help.
  • Don’t be afraid to ask for help or advice.
  • Wear any personal protective equipment provided to do your job.
  • Follow the safety rules.
  • Never by-pass the safety features of equipment or take short-cuts.
  • Speak Up. Ask questions. (There’s never a dumb question when it comes to safety!) 

Why, then is this message so important to young people?  Because you are the new generation of workers, and we want you work safely.  Some of our workers are as young as 15; others are high school or college students working part-time, while many are already working full-time.  

Source: OSHA; Canadian Centre for Occupational Safety & Health