Category Archives: Eye Protection

SAFE WORKING AT HEIGHT (GUEST POST)

From Jason of riskatmedia.com 

There are particular hazards associated with working at height, some of these hazards accompany almost all types of work activity, such as manual handling and slips and trips.  Others, such as falls from height and contact with moving or falling objects are of particular concern to personnel who work at height.  Falls from height are the leading cause of fatal injuries at work. While contact with moving or falling objects is the third greatest cause of workplace fatality and the second greatest cause of major accidents at work. 

Manual Handling  Manual handling related activities are a major cause of occupational injury.  Low back pain, joint injuries and repetitive strain injuries affect over a million people each year, and many of these injuries are the result of manual handling. Prior to carrying out any unavoidable manual handling activity, you should help to protect yourself from injury by following good manual handling practices.  Consider the task to be carried out and the nature of the load, and be aware of your own capabilities and the environment in which you are working. In particular, tools, equipment and materials can be extremely heavy and you should give consideration to safe manual handling practices before undertaking any job that involves lifting these items while working at height, where manual lifts may be made more difficult by space restrictions and the potential to fall. 

Slip, Trips and Falls  Slips and trips represent a significant cause of work related injury.  Slips and trips can result from contamination, obstacles, inappropriate footwear, reduced visibility, the environment and people’s attitudes. It is extremely important that elevated work platforms and access ladders are kept clear of slip and trip hazards that could result in a possible fall from height.  By removing waste materials to waste skips you can contribute significantly to good housekeeping.  You can also reduce the risk of slips and trips by properly routing any cables that you use, by only taking the tools, equipment and materials necessary to the job aloft, by appropriately storing all such items and keeping walkways clear, by ensuring that you always wear appropriate footwear, and by taking responsibility for your own and your colleagues safety and containing any spills that you might discover. Scaffolders should ensure that no loose scaffolding materials are ever left on a finished scaffold. 

Contact with Moving or Falling Objects  Contact with moving or falling objects is a significant hazard to personnel involved in work at height, as well as to personnel who may be working in the areas beneath operations conducted at height.   Access to the area in which you are working from a ladder should be restricted by barriers when moving vehicles, trailers and hand bogies pose a collision risk.  Suitable barriers and signs should be used to keep the access roads used by Mobile Elevated Work Platforms clear. This will reduce the risk of collision with structures, people and other mobile plant and vehicles.  Care should still be taken to ensure that the platform’s boom or knuckles do not impede the access and working areas used by other plant and vehicles. 

Safe working practices should always be followed to prevent the fall of materials from a height.  All tools, equipment and materials essential to work aloft should be appropriately stowed to ensure that they do not fall.  Any excess materials and all debris should be removed from elevated work platforms, all loose items should be placed in storage boxes, bagged or secured where possible, edge protection should be used to prevent items falling from sloping roofs and all items you need to carry while using a ladder should be held in a belt pouch.  Where there is still a possibility that materials may fall from a height, access to the work area should be restricted by barriers and appropriate warning signs or by posting a banks-man. 

Elevated Working Platforms  Where work at height cannot be avoided, safe working practices should always be followed to reduce the risk of falling any distance which could cause injury.  You should always use an approved and safe means of gaining access to elevated working platforms.  Wherever possible, work at height should be carried out from an appropriate working platform with edge protection, making use of a safety harness and any other available work equipment and fall arrest systems to prevent falls from height.  Where this is not possible, work of a light nature and short duration can be undertaken from a ladder, while other work can be undertaken by suitably trained, experienced and medically fit individuals using a body harness and other fall arrest equipment identified during detailed planning.  You should never use temporary makeshift working platforms.

Work platforms on scaffolding should have full guardrails and toe boards.  A safety harness is required if full guarding is not possible, or if the work involves reaching over. Mesh should be installed if scaffolding is designed specifically to store bulk materials. 

Appropriate fall arrest equipment attached to a suitable anchor point inside the platform should be used whenever you work from a mobile elevated work platform. 

Edges of roofs from which a person could fall should be provided with a barrier that is properly constructed, anchored and fitted with toe boards as appropriate.  Roof openings should be protected by barriers or covers.  Fragile roof areas should be identified and protected by a barrier, or fitted with crawling boards, crawling ladders or duck boards that are properly supported.

Where ladders must be used, they should be securely lashed at the top, tied at the bottom, or held by a second person to ensure that they do not move or slip.  Ladders should be long enough to allow 3 or 4 rungs above the working step, 3 points of contact should be maintained at all times and a harness clipped to a secure anchor point should always be used. 

Structural Integrity  Elevated working platforms should be structurally sound to prevent accidents which could lead to falls from height.  All scaffolding should be erected by trained and competent personnel, they should verify that all materials are fit for purpose and that the load bearing ground and surfaces are fit for purpose.  Never be tempted to make unauthorised alterations to scaffolding. Prior to using any scaffolding on site, you must check that the scaff tag is in date and valid.  Scaffolding should be inspected weekly and following adverse weather conditions by a competent person.  If you are at all unsure that the appropriate inspections have been carried out, do not use the scaffolding and report to your manager. 

All ladders should also conform to the relevant Standard, be free from patent defect, and be inspected once a week by a competent person.  If you have any reason to doubt that a ladder has been appropriately inspected, do not use it and report to your manager.

Lanyards should be inspected before each use and should be subjected to a detailed inspection by a competent person at least once every six months.  If you have reason to think that any fall arrest equipment has not been properly inspected, please do not use it and discuss the matter with your manager. 

Planning  To reduce the risk of personnel falling all work at height should be suitably planned. Where the use of a body harness cannot be avoided for work at height, a competent manager should provide a plan which incorporates safe access and egress, as well as the type of harness and double lanyard that should be used. 

A suitable rescue plan should also be in place where a harness or restraints are used.  The rescue plan should ensure that effective communication links have been established so that assistance can be summoned. 

Training  All personnel need appropriate training and experience to safely carry out operations which involve working at height.  Only suitably trained and authorised personnel are allowed to use mobile elevated work platforms and body harnesses.  Cradles should only be used by personnel who are suitably trained and experienced. 

Human Factors  Human factors play a significant role in safe working at height.  For this reason, personnel should not work at height if you are tired or otherwise unable to give your full attention to the task at hand.  If you feel that your medical history, age, health or fitness might affect your ability to carry work at height, please discuss this with your manager.  Remember that you should never come to work in possession of, or under the influence of, alcohol or drugs.  These substances expose everyone on site to risks that are unnecessary and easily avoided. 

Environments  The risks associated with work at height can be increased by the environment in which you are required to work, Hot and cold environments can result in physical stresses and affect concentration, as they have the potential to raise or lower you body core temperature beyond safe limits.  Confined spaces limit your ability to move around, can be poorly lit and may increase the length of time taken to provide medical assistance in the event of an emergency. It is therefore extremely important that you follow safe working practices when working at height in these environments. 

Hot Works  Particular attention should be given to establishing a safe place of work and to following safe working practices when you carry out hazardous tasks, such as hot works, at height.  The risks associated with fumes, explosions and electric shock can result in falls from height.  Ensure that you use appropriate Personal Protective Equipment, or PPE, that you use and store gas bottles safely and that all items of electrical equipment carry a valid appliance testing label. 

Personal Protective Equipment PPE  PPE is an important means of reducing the risks associated with work at height.  At least standard PPE with safety glasses, construction hard hats and gloves should be worn, with a harness attached to suitable fall arrest equipment while accessing or working on elevated platforms.  Additional PPE, such as dust masks, breathing apparatus and hearing protection may be required for particular tasks, as outlined in the relevant risk assessment.

You should also wear close fitting garments, not wear a tie or jewellery and tie back long hair and long beards to reduce the risk of entanglement.  Only PPE in good working condition will reduce the hazards associated with your work, so it is important to remove, clean and store your PPE correctly. 

Electricity and Overhead Power Lines  Electric shock can result in death and severe burns.  In addition, serious injury can occur if an individual falls from height as a result of an electric shock. All items of electrical equipment should carry a valid test certificate or label to reduce the risk of electric shock.  Testing should be carried out by suitably trained individuals.   If any item of electrical equipment does not carry a valid test label, it should not be used and you should inform your manager.  You should also carry out a visual pre-use inspection of all equipment to ensure that it remains undamaged. 

Because of the risk of electrocution, aluminium ladders should never be used where there is a risk of contact with electricity.

Electric shock can also occur as a result of contact with overhead power lines.  Where mobile elevated work platforms are to be used near overhead power lines, an appointed person should plan and supervise operations.  Power lines should be made dead where at all possible.  Where this is not possible, work under power lines should be of short duration and all appropriate restraints and barriers should be in place to ensure that the platform cannot reach or accidentally come into contact with live power lines. 

Mobile Elevated Work Platforms MEWPs   Other safe working practices are necessary to prevent mobile elevated work platforms from overturning during work at height.  The manufacturer’s safe working load should never be exceeded and the platform should never be operated in high winds.  You should also avoid handling sheet type materials in windy conditions.

Where the use of a platform on uneven ground cannot be avoided, they should be used at reduced speed, they should not be turned on slopes and the use of road plates should be considered. 

Emergency Procedures  In the event of an emergency while working at height, isolate any equipment that you have been using, make your work area safe and use a safe means of egress to evacuate the area according to the site emergency procedures.  If you are involved in an accident, seek immediate assistance. 

Riskatmedia – Safety Training Videos

KEEPING THE CONSTRUCTION INDUSTRY SAFE (GUEST POST)

Construction is a notoriously dangerous industry.  In the UK, where we are based, the industry employs around five percent of the country’s workforce.  According to government statistics thosefive percent have twenty-two percent of the work related fatal injuries and ten percent of the reported major injuries.  In the US, seventeen percent of worker fatalities are in the construction industry. 

As shocking as these statistics sound, there’s been a significant improvement in both countries over the last forty years.  I think the reasons for this are threefold.  Firstly, there is much more safety legislation nowadays than formerly.  Secondly there’s a much more consistent use of safety clothing and equipment – much of which you can study at leisure on this site.  Thirdly, more workers receive various forms of safety training.  I firmly believe that the way to continue to improve safety in construction is to make training and refresher courses widely available for people employed in the industry and I also think that it’s in the construction companies’ best interest to ensure that their employees can access training.  Why do I believe this?  Well, there are several reasons: 

1)      Companies can be financially liable for the safety of their employees.  Even with insurance your premiums will go up dramatically if you have accidents on your sites.

2)      Companies generally want to employ the best workers.  If you have a good reputation for safety practice, people are more likely to want to join you and stay with you.  If your employees see that you’re willing to develop their skills, they’re much more likely to stay loyal to you.

3)      Workers are often injured by the actions of other workers.  Think about it – how likely is it that you’ll be fatally injured by a falling object that you’ve dropped? How likely is it that you’ll have put up the scaffolding that’s worked loose and caused you to fall?  The more workers on your site who have safety training, the safer the whole site will be.

4)      Companies can receive site inspections from official bodies.  Some are empowered to fine companies for non-compliance with legislation.  The more knowledgeable your employees are, the less likely you are to have compliance breaches on your sites.

5)      Companies are in a position to request bespoke training from education co-ordinators if they’re putting through a large number of pupils.  This means that the trainer(s) will put your company’s policies and procedures at the heart of their training.  You are also in a position to monitor the way that the training is delivered and make sure that your employees have the skills rather than just the piece of paper at the end of it. 

Are you involved with the construction industry?  Do you have any views on the safety training  you’ve received?  We’d be interested to read your responses in the comments section.

 Sent to us by Carl, of blogginghelper.co.uk
Email: carl@blogginghelper.co.uk
Twitter: @blogginghelper
Web: www.blogginghelper.co.uk

HOT WORKS – SAFE WELDING OPERATIONS (GUEST POST)

Sent by Jason of riskatmedia.com 

There are particular hazards associated with hot works, which includes welding activities, the use of oxy/gas equipment and acetylene, cutting operations and air-arc gouging. Each year over 1000 work related injuries to welders are reported to the Health and Safety Executive in the United Kingdom.  Approximately 300 of these are major injuries, such as amputations and fractures.  Some of these injuries result from hazards that accompany almost all types of work activity, such as handling, slips and trips and being hit by a moving or falling object.  Others are more likely to be solely associated with welding activities, such as the intensity of electric arcs and high temperatures. 

Manual handling

Prior to carrying out any unavoidable manual handling activity, you should help to protect yourself from injury by following good manual handling practices. Consider the task to be carried out and the nature of the load, and be aware of your own capabilities and the environment in which you are working. In particular, portable welding equipment, gas cylinders and work pieces can be extremely heavy and you should give consideration to safe manual handling practices before undertaking any job that involves lifting these items. 

Slips, trips and falls

Slips and trips can result from contamination, obstacles, inappropriate footwear, reduced visibility, the environment and people’s attitudes. Good housekeeping can significantly reduce the risk of serious slip and trip injuries. Containing spent rod ends and removing debris, slag, packaging and other waste materials to waste skips. You can also reduce the risk of slips and trips by properly routing any cables or air hoses that you use.

A safe place of work should be established to take into account the restricted visibility resulting from welders wearing protective head-shields. Consider whether the environment in which you will be working increases the risk of slips and trips and take responsibility for your own and your colleagues safety by appropriately containing any spills that you might discover. 

Moving or falling objects

Death or injury can result when large and heavy objects, such as gas cylinders used during welding operations, tip or fall because they have not been properly secured. Gas cylinders should always be secured by means of a chain, strap or cable to a building support, or proper cylinder cart. Bottle trolleys should also be covered when gas cylinders are moved short distances. 

Electrical Dangers

Electric shock from welding equipment can result in death or severe burns. Serious injury can result if the welder falls as a result of the shock. To prevent the risks posed by electrical hazards, all equipment should be tested and certified before use. Air pipe work should be checked to ensure that there is no electrical conductivity between the ends and the welding return cable should be connected as close as possible to the work piece. The electro-magnetic field produced by certain types of welding equipment may pose a risk to welders who have implantable medical devices fitted. Please make sure that you have informed your supervisor if you have an active implantable medical device, and talk to your doctor about the safety of using welding equipment in relation to your medical device. 

Fire and Explosion

Welding and allied processes produce molten metal, sparks, slag and hot work surfaces which pose a risk of fire and explosion, and which can result in fatalities, serious injury and plant damage. Flying sparks are the main cause of fire and explosion, especially as sparks can travel up to 10 metres from the work space. Sparks and molten metal can travel even greater distances when falling and can pass through and become lodged in cracks, clothing, pipe holes and other small openings. To reduce the risk of fire and explosion when carrying out Hot Works, a permit for work should be obtained before commencing work on any operational plant. Working areas and the areas below them should be kept free of combustible material. Fixed items of plant, such as installed electrical cables should be protected by a fire blanket. Sparks should be contained by means of a non-flammable material. Fire extinguishers should be close at hand, and the working area should be inspected when work is suspended to ensure there is no residual risk of fire or explosion. 

Oxy-Gas Equipment

Additional precautions are necessary when working with oxy-gas equipment. Gas bottles should be in an upright position, secured to prevent falling and located in an open aspect during use. The cylinder valves should be kept shut while hoses and equipment are being connected or disconnected. The requirement to fit flash back arrestors to both hoses is mandatory, but you should also ensure that you have enough gas in both cylinders to complete the job and that you follow the manufacturer’s guidelines for proper shut-down and start-up procedures for the equipment you are using to reduce the risk of flashbacks. The bottle key should be kept on the valves while equipment is in use to enable quick shut off in the event of an emergency. A fire watch should be maintained during operations.

All gas cylinders should be isolated when not in use to prevent oxygen or gas enrichment. And all operators should subject oxy-gas equipment to daily pre-use checks, such as leak detector spray or pressure drop tests. Contamination of gas cylinders by oil or grease should be avoided, as this may increase the risk of fire and explosion. Direct exposure to fire can initiate a heat generating decomposition reaction within acetylene gas leading to the potential for explosion. Any cylinders exposed to a fire should therefore be isolated for at least 48 hours, or until deemed safe. When not in use, gas cylinders should be stored in properly constructed and ventilated cages, with no source of ignition within three metres. 

Eye damage and burns

Most welding and related activities produce significant quantities of non-ionising radiation, such as visible light, ultraviolet and infra-red, which can cause eye damage and painful skin burns. The intensity and wavelength of energy produced depends on the process, welding parameters, electrode and base metal composition, fluxes, and any coatings or plating on the base material. Ultraviolet radiation increases approximately as the square of the welding current. Visible brightness or luminance of the arc increases at a much lower rate. Processes using argon produce larger amounts of ultraviolet radiation than those using most other shielding gases. The risk of injury to the operator resulting from exposure to non-ionising radiation can be reduced by decreasing the length of exposure, wearing a head shield and standard Personal Protective Equipment or PPE with gauntlets and Proban fire-retardant overalls. 

Welding Fumes

Many welding processes produce fumes which are potentially harmful. Depending on the materials involved, the ill effects can include irritation of the eyes, skin and respiratory system, or more severe complications such as impairment of speech and movement. Symptoms of over-exposure to welding fumes may manifest immediately or some considerable time later. To reduce these risks, position the work area with an open aspect to minimise fume concentrations. Use forced ventilation where necessary and, in confined spaces, an air fed hood. Use a disposable mask appropriate to the type of fumes produced during work operations, and remember that respirators are mandatory for stainless steel welding. It is also important to refer to the relevant Hazardous Material Assessment which will outline additional safe working practices for the materials used. 

Work piece Stability

Where cutting operations are performed, it is always important to give consideration to the effect that these operations will have on the stability of the work piece. In particular, consideration should be given to weight distribution, as the removal of significant weights may alter the balance of the work piece. Where appropriate, the work piece should be supported. You should also plan how items that have been removed will be lowered without risk to yourself, to others who may be working nearby, or to equipment. 

Emergency procedures

In the event of an emergency, conduct an initial assessment of the situation. If you believe that the situation is beyond your control, evacuate the area immediately. Turn off all valves, but only if it is safe to do so. If the flame from a leak cannot be extinguished by turning off the valve, do not stay and attempt to fight the fire. Evacuate the area immediately. 

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PROTECTING YOUR MOST IMPORTANT TOOLS – YOUR HANDS (GUEST POST)

 We all have a favorite tool, maybe it is that new Lithium-Ion powered cordless drill, it might be a new air compressor for powering all of your pneumatic tools, or it might be an old set of wrenches that you’ve had since you were a teenager and bought your first car.  But no matter what your favorite tool is and what tools you use each day to make a living, you have to invest in the right pair of gloves to protect your most important tools- your hands.

Chances are that if you work for a large company, there are regulations and programs put in place by the safety coordinator or safety manager.  Depending on what kind of job you do, you might use many different types of gloves to protect your hands.  If you work for a smaller company or are a DIY’er, you may not have any expertise on the subject or mandated regulations.  It is up to you to protect yourself.

Like any other type of safety gear, hand protection come in all shapes and sizes and are often specific to what type of job is at hand.  Depending on what type of job you are doing will determine the proper glove for the task.  Gloves will be divided into different categories such as cut resistant, chemical resistant, insulated, arc protection, high temperature, general purpose and many specialized gloves.  The most important thing to remember is that you must use the correct glove for the job and you should have a basic understanding of why that glove is the right choice, not just because somebody told you to wear it.

1.        Cut Resistant.  Cut resistant doesn’t mean cut proof.  There are many degrees of protection, depending on what glove you chose.  Most of the cut resistant gloves will be a mix of material, usually coated on the palm with extra protection such as Nitrile or Polyethylene.  They may be cloth mixed with rubber or Kevlar.  These gloves are going to be used for handling parts with sharp or pointed edges such as sheet metal of glass or tile.  They will be puncture resistant and protect your hands from cuts and scrapes. 

2.       Chemical Resistant.  Usually made of rubber, Nitrile or PVC, chemical resisatnat gloves are going to protect the worker form harmful chemicals.  They are often longer cuffed gloves, protecting past the wrist and can even be elbow or shoulder length depending on the required needs.  They are going to protect against oil, grease, acids, alcohol and solvents.  They are used in mining, utilities, manufacturing and the automotive industries.

3.       Insulated.  These gloves are going to protect from electric shock and are very important for the safety of lineman, electrical utilities and electrical workers.  It is very important to verify voltage protection and to inspect for cracks and tears before each use.  These will be very specific to a job and most people will never need this type of glove.

4.       Arc Protection.  Arc protection gloves are going to be made of Kevlar and Nitrile.  They are going to be cut and flame resistant and are used in facility work, machinery work, and heavy equipment service and cable installation.

5.       High Temperature.  High temperature gloves are exactly what they appear to be, they are going to protect the worker from being burned.  These gloves will protect form burns and high temperatures, usually with a cotton or Nitrile blend.  They are used in production of glass and plastics, foundry operations, steel mills and in the automotive industry.

6.       Disposable Gloves.  Latex and Nitrile disposable gloves fit into this category.  They may be used in laboratory, medical and janitorial applications.  They are good for protection, but are thin and allow for greater dexterity.

7.       General Purpose.  This is a broad category; it is going to include any of the gloves that you may use in a job that isn’t inherently dangerous, such as yard work, driving, working around the house.  These are gloves to protect from blisters, splinters and other common problems on the job. 

There is a glove for just about any job that needs to get done.  Workers are injured every day because they are not wearing the proper hand protection and it is often left to the individual using the glove to decide what is appropriate for the job.  Just like you would always put on a pair of safety glasses to protect against eye injury, hand protection should be available at all times and in every tool box.

Bio: Jay Preston is author and Brand Manager for ToolHQ, Australia’s premiere cordless tool source.

Thanks, Jay for this thorough explanation of the types of gloves.  For anyone who wants to protect their hands, depending on the right glove for the job, check Texas America Safety Company for just the right type.

WHAT SHOULD I INCLUDE IN MY CONSTRUCTION SITE SAFETY INDUCTION? (GUEST POST)

Sent by Jason of riskatmedia 

Every week at least one construction worker will die as a result of work-related injuries.  Most of these fatalities involve skilled construction and building workers. Falling from a height is the greatest single cause of fatal injury, followed by being struck by a moving or falling object, contact with electricity, being trapped by something collapsing or overturning and being struck by a moving vehicle. In addition to this, over 3500 construction workers suffer major work-related injuries every year.

There are many dangers involved in working on any construction site.  These hazards are real and often potentially life threatening, but we face them every day and sometimes forget how real and close they may be to all of us. This blog will cover most of the topics required for a Construction Site Induction.

Site Access

Access onto site should always be controlled for safety and security reasons.  This may be by means of a signing in and out procedure, or by means of controlled entry technology.  It is important that you use controlled entry procedures every time you enter or exit the site, this will allow management/security to determine exactly who is on site should an emergency situation arise. 

Personal Protective Equipment – PPE

Personal protective equipment, or PPE, is an important means of reducing the hazards associated with work on a construction site.  The minimum PPE that should be worn on site is a hard hat, appropriate gloves, safety footwear and a high visibility vest or jacket.  This PPE should be worn on site at all times and may be supplemented by additional PPE, such as eye protection, ear defenders, dust masks and a safety harness, as stipulated in your risk assessment and method statement or permit to work.  All items of PPE need to provide a good fit and be in good working condition, so it is important to check your PPE before you use it.  PPE should be stored in a secure, clean and dry environment and any contaminated PPE should be removed carefully, cleaned or disposed of in a safe manner.” 

Alcohol, Drugs and Medical Conditions

It is extremely important that you never come to work in possession of, or impaired by alcohol or drugs. These substances expose everyone on site to risks that are unnecessary and easily avoided. If you have a medical condition, have an active implantable medical device fitted or use prescribed or other medicines, you should report this to your manager/supervisor so that the details can be recorded for use in the event of an emergency.  Any information that you provide should be treated in the strictest confidence. 

Traffic Management and Pedestrian Walkways

Construction sites are busy and noisy environments with mobile plant and vehicles often in close proximity to pedestrians.  For these reasons, designated pedestrian walkways and Egress Routes should been marked out on the site. Stick to these walkways whilst on site and don’t be tempted to take short cuts that might expose you to unnecessary risk.  If you drive on to site, make sure that you stick to the speed limit, that you only park in designated parking bays and that you keep footpaths, access routes and pedestrian walkways clear.  A copy of the most up to date traffic management plan may be displayed on site notice boards, along with other important safety information. 

Welfare Facilities

Welfare facilities should be available on site and may include toilets, a restroom, a washroom and drying room and may include a canteen.  Use these facilities responsibly by helping to keep them clean and tidy and recycling your waste as appropriate. 

Vermin

Vermin are encouraged by the presence of food on site, so it is very important that you only eat in designated areas, that you dispose of food waste appropriately and that you do not take any food on to site.  Vermin, such as rats, can spread diseases, including the serious and possibly fatal disease Leptospirosis. 

Smoking, Music and Mobile Phones

Smoking and music are generally not permitted on construction sites, except in areas designated by site management.  Mobile phones should only be used in lower risk areas, such as offices and welfare facilities, where you are safe and unlikely to affect other workers or operations.  Mobile plant operators and drivers of site vehicles must never use a mobile phone whilst operating or driving. 

Hazardous Substances and Materials

During your work you may use or come into contact with substances such as adhesives, paints or dust, which may harm you or the environment.  If you use these hazardous substances you are required to understand the precautions that must be observed and the PPE that must be used, when transferring, mixing or using these substances.  You are also required to understand the relevant storage, disposal and emergency arrangements.  Information on the substance as well as an assessment of the hazards associated with its use should also be made available.

Any spills of fuels, oils or potentially hazardous substances, should be immediately contained using the appropriate spill kit and then reported to the supervisor or manager so the spill can be safely cleaned up. 

Shots relevant to environmental management

To help reduce the effect of operations on the environment:

  • Reuse and recycle as many materials as possible
  • Compress waste and use waste segregation facilities where possible
  • Dispose of waste responsibly and in accordance with legislation
  • Damp down to minimise dust
  • Turn off any plant or equipment not in use
  • Ensure plant and equipment are well maintained
  • Only use task lighting where necessary
  • Turn off any taps and hoses when not in use and report any leaks 
  • Never pump or pour anything down the drains and only wash down plant and equipment such as cement mixers in the areas provided
  • Where there are trees that need to be protected, please remain within designated work areas and avoid damaging tree routes
  • Do not disturb nesting birds, newts, badgers, bats or invasive weeds
  • Be aware of any habitats or historical remains on site. 

Emergency Fire Procedures

Specific emergency procedures should be followed in the event of a fire.  If a fire occurs, an alarm will sound.  If you hear a fire alarm, stop what you are doing.  Isolate any plant or equipment that you have been using and make your work area safe.  Take the nearest escape route and follow a safe route to the nearest assembly point.  Remain at your assembly point until you are given the all clear to return to work.  Take the time to familiarise yourself with the specific emergency procedures that apply to the site, as well as the location of the assembly points. 

Flammable Materials

To help prevent fires, flammable and combustible material should always be stored safely.  Gas bottles should be stored in secure, vented cages or stores with appropriate warning notices.  When working with gas, always ensure that you do so with adequate ventilation well away from any naked flames. 

Accident Procedures

Construction site rules and procedures are designed to minimise the risks to the safety of everyone who works on site.  But accidents may still happen.   In the event of an accident, first aid facilities should be available on site.  The names of all trained first aiders may be displayed on the site information board.  If you are involved in an accident or a near miss, no matter how minor, please report it to the site management so that they can ensure you get the correct medical treatment and take steps to prevent the incident from recurring.  If you witness a serious accident, get help and send someone for the site manager.  Try not to move the injured person, but do make sure that they are safe. 

Slips, Trips and Falls

Good workmanship and good housekeeping are practices that can help to prevent accidents and fires.  Remember to route power and lighting cables so that they do not pose a potential trip hazard.  Tools, materials and equipment should only be stored where indicated and should be stacked safely.  All access routes and walkways should be kept clear of obstructions, especially those that are used by members of the public including children.  Tidy and clean your work space throughout the day and never leave tools, equipment or materials where they could create a trip hazard. 

Electrical Safety

All items of electrical plant used on site should carry a valid testing certificate or label to ensure Electrical Safety.  If an item of plant does not carry a valid electrical testing label, is damaged or has a missing guard, then please, do not use it.  If you use battery powered tools ensure that batteries are charged in a safe area and do not obstruct welfare facilities or create trip hazards. 

Tower and Mobile Cranes

Tower and mobile cranes may be in use on site, so it is important that you do not enter unloading areas unless you are authorised to do so.  You should also be aware of the fact that plant including cranes, telehandlers and powered access equipment should only be operated by individuals who are suitably trained and authorised to do so.  If you are trained and authorised to operate plant, make sure that you carry out daily pre-use safety checks, that all safety devices and locking pins are in place, that the flashing beacon and any warning devices are working and that all-round visibility aids are in place and effective.  Seek the assistance of a banks-man where visibility is limited and never leave the keys in an unattended machine. 

Work Equipment

Whatever work activity you are carrying out on site you will be using work equipment. Only use the correct tools for the job and only use tools and other work equipment which you have been trained to use. 

Risk Assessment, Method Statement, and Permit to Work

Before you undertake any job, make sure that your supervisor has briefed you, that you have a complete and valid risk assessment and that you are able to and do work according to your method statement.  Be aware that new risk assessments and method statements may be required where jobs have changed or where new hazards have been introduced.  In addition, certain work on site may require a permit or permission to work. These are issued after you have submitted a risk assessment and method statement for a particular job.  If you are unsure whether a particular job requires a permit, ask your supervisor or manager. 

Working at Height

You may remember that falls from height represent the single largest cause of death in the construction industry so Safe Working at Height is essential. It is therefore extremely important that you follow safe working practices when work at height cannot be avoided.  Always use an appropriate working platform or work equipment whenever there is a potential to fall, which includes loading and unloading of vehicles.    Always check your work platform before use, and be especially vigilant in windy, wet or icy weather.  Remember, the use of a harness requires extra competence and is a last resort.  If you operate powered access equipment you must have the appropriate training, certification and authorisation for that particular type of equipment.  You should also carry out and record a daily pre-use inspection.  Ensure that the access equipment is only used on stable ground, that it is not used in high winds, and never use it to lift or transport loads. In a boom type mobile elevated work platform you must wear a full body restraint harness secured to an anchor point by a suitable length, work restraint lanyard. Remember to park the mobile access equipment safely and to remove the key when the machine is not in use.  The use of ladders and stepladders is discouraged and may be permitted only where the task is simple, of short duration, and no safer alternative is possible.  Scaffolding, access ladders and mobile towers may only be erected, dismantled or modified by trained and competent persons.  Remember to lock the wheels and fit the guard rails and to check that the scaff tag is in date and valid. Close all loading bay gates after use and never load materials onto guard rails. 

Excavations and Quick Hitches

Safe working practices are essential when excavating.  Check and mark the location of services, protect services with barriers or road plates, dig trial holes to confirm location and depth and avoid the use of mechanical equipment, picks and forks around pipes and cables.  Don’t enter an excavation unless you have to.  If you do enter an excavation, make sure that the sides are battered, stepped or supported, use a ladder to gain access and put barriers around the edges if there is a potential to fall.

Buckets can become detached from excavators during operations if the appropriate locking pin or device is not properly fitted.  The excavator operator must ensure that the locking pin or device is correctly engaged and secure before commencing operations. 

Manual Handling

Workers in the construction industry suffer considerably higher rates of manual handling related injuries than workers in any other industry.  Help to protect yourself from injury by following good principles of manual handling.  If you must lift a load, assess whether you can lift it alone or whether you need someone to help you.  Remember to consider the environment in which you are working.  Always adopt the correct lifting technique. 

Your Health

Your health is as important as your safety.  Vibration white finger and dermatitis are too often suffered by construction workers.  Protect against these painful conditions by reducing your daily exposure to vibration, wearing the correct PPE and using barrier creams to protect yourself from contact with potential skin irritants such as cement.  Remember to apply sun cream if you are going to be working in direct sunlight. Wear an appropriate dust mask and use vacuums rather than sweeping to clear dust.  Check your tetanus vaccinations are up to date. Never touch discarded needles or syringes.  Stop work and clear any area if you discover a substance you think might be asbestos.  If you discover asbestos or discarded needles, please report this to site management. 

Riskatmedia – Safety Videos

POWER TOOL SAFETY (GUEST POST)

By Jason, from RiskAtMedia: 

All work activities carry the potential to cause harm to our own and others’ health and well-being, but we sometimes forget how real and close to us these hazards are.  Every year, a large number of people are killed at work, and an even greater number of people suffer work related injuries because they are unable to follow safe working practices. There are particular hazards associated with the use of powered tools, some of these hazards accompany almost all types of work activity, such as manual handling and slips and trips.  Others are of particular concern to powered tool operators and we will consider these in this Power Tool Safety brief. 

Manual Handling

Manual handling related activities are a major cause of occupational injury.  Low back pain, joint injuries and repetitive strain injuries of various sorts, affect over a million people each year, and many of these injuries are the result of manual handling. Prior to carrying out any unavoidable manual handling activity you should help to protect yourself from injury by following good manual handling practices.  Consider the task to be carried out and the nature of the load, and be aware of your own capabilities and the environment in which you are working. In particular, tools and work pieces can be extremely heavy and you should give consideration to safe manual handling practices before undertaking any job that involves lifting these items. 

Slips, Trips and Falls

Slips, trips and falls represent a significant cause of work related injury.  Slips and trips can result from contamination, obstacles, inappropriate footwear, reduced visibility, the environment and people’s attitudes.  Good workmanship and good housekeeping are practices that can help to prevent accidents and fires.  By removing debris, swarf, packaging and other waste materials to waste skips you can contribute significantly to good housekeeping.  You can also reduce the risk of slips and trips by properly routing any cables or air hoses that you use, by appropriately storing materials, tools and other equipment and keeping walkways clear, by ensuring that you always wear appropriate shoes and by taking responsibility for your own and your colleagues safety and appropriately containing any spills that you might discover. 

Contact Risk

Contact with moving or rotating power tools is a significant hazard to personnel using power tools, as well as to personnel working close by, and can result in serious injury.  All personnel need appropriate training and experience to be able to use work equipment safely.  Never use any work equipment unless you have received suitable training and are qualified and competent to do so.  Before you begin to use a powered tool, make sure that you have read the manufacturer’s instructions for use.  Study the tool to make sure that you know which parts of the tool move, which parts are stationary and which parts are sharp.  Make sure that all guards are in place.  Where appropriate, remember to securely clamp tools or work pieces.  And ensure that you only use tools for the job they were intended to perform, as this can significantly reduce the risk of injury.  To protect others from the risk of contact with the moving or rotating powered tool parts, make sure any necessary warning signs and barriers are in place before you begin work.  You should also take care if you need to walk through or work in an area adjacent to where another person is using powered tools. 

Electrical Safety

Electric shock from powered tools can result in death or severe burns.  Additionally, serious injury can result if the operator falls against a powered tool as a result of the shock.  To prevent the risks posed by electrical hazards, all electric powered tools should carry a valid test certificate or label.  Testing should be carried out by suitably trained individuals.   If an electric powered tool does not carry a valid test label, it should not be used and you should inform your supervisor. 

Malfunction

You should also carry out a visual pre-use inspection of all tools to ensure that they remain undamaged.  If you do discover a defect, please do not use the tool and report the problem to your supervisor.  Never attempt to make temporary repairs to a tool.   You should also observe the tool while it is in use for possible signs of malfunction.  If you notice that the tool is vibrating abnormally, doesn’t sound right, or is displaying signs of any other problem, switch it off and report to your supervisor.  When using an impact wrench, only sockets specifically designed for use with impact wrenches should be used and you should carry out a daily pre-use inspection of the socket to ensure that it is undamaged.  Never use sockets designed for hand ratchets on an impact wrench. 

Maintenance

Ensuring that equipment is appropriately cleaned and maintained is also central to safety.  Clean tools after each use, as a dirty tool is unsafe and is difficult to use.  When you carry out maintenance, make sure that the equipment is isolated and cannot be turned on accidentally.  Ensure swarf has cooled before using gloves and a brush to remove it and clean the tool.  If you need to remove swarf from a running powered tool to prevent long strands developing, make sure that you are not wearing gloves and use a rod to remove the swarf.  Never use a rag to clean a tool while it is running and never use compressed air to clean a tool. 

Entanglement

When using powered tools, wear close fitting garments, do not wear a tie or jewellery and tie back long hair and long beards to reduce the risk of entanglement. 

Personal Protective Equipment PPE

Personal Protective Equipment, or PPE, is an important means of reducing the risks associated with projectile particles produced when using powered tools.  At least standard PPE with safety glasses should be worn.  It may be necessary to screen the work area if projectile particles pose a hazard to individuals working or passing nearby.  Only PPE in good working condition will reduce the hazards associated with your work, so it is important to remove, clean and store your PPE correctly. 

Noise at Work

Hearing loss caused by exposure to noise at work is a significant source of occupational disease, with many people suffering deafness, tinnitus or other ear conditions as a result of exposure to excessive noise levels at work.  The level of noise and how long people are exposed to noise at work both contribute to potential hearing damage.  Noise can be reduced to harmless levels by wearing industiral ear plugs and ear defenders. These items of PPE should therefore always be worn while using impact wrenches, and should also be worn when using other powered tools unless local measurements indicate that noise levels are below the level at which such action is necessary. Controls should also be considered for individuals working in close proximity. 

Human Factors

Human factors also play a role in increasing the risk of injury while using powered tools.  Never come to work in possession of, or under the influence of, alcohol or drugs.  These substances expose everyone to risks that are unnecessary and easily avoided.  You should also not use powered tools if you are overly tired or unwell, as concentration is important to using tools safely. 

Hand Arm Vibration Syndrome HAVS

If you regularly use powered tools, you may be at risk of developing Hand Arm Vibration Syndrome or HAVS.  This condition involves damage to the blood vessels, nerves and joints of the hand, wrist and arm.  It is a painful and debilitating condition, resulting in numbness of the hands to the extent where it is impossible to feel with your fingers and very difficult for you to pick up small objects.  This can make both occupational and leisure activities, such as playing darts, fishing or DIY, impossible.  HAVS is entirely preventable.  Always use the right tool for the job, as this will allow you to complete the job more quickly and will expose you to less hand-arm vibration.  Carry out a pre-use inspection of all hand held equipment and report any damage to your supervisor, as faults and general wear may result in increased vibration.  If you do experience abnormal vibration from hand held equipment, please report this immediately.  Try to reduce the amount of vibration you are exposed to in one go by doing other jobs in between.  Use a relaxed grip and avoid using excessive force on a tool or work piece.  Store tools so that they do not have very cold handles when used next.  Keep your hands warm and dry and take breaks to exercise your fingers regularly.   Wear gloves when using impact wrenches to reduce the effect of vibration. 

Compressed Air

Compressed air is a safe and reliable alternative to electricity for powering impact wrenches and other air powered tools, but it can be dangerous if it is not used responsibly.  In particular, contact with streams of compressed air can penetrate the skin and enter the bloodstream.  All compressed air plant should be appropriately inspected and certified to ensure that it is safe to use.  Never operate air compressors at faster speeds than the manufacturer’s recommendation and ensure that the air intake is from a clean, outside and fresh air source, with screens and filters used to clean the air if necessary.  Unless your tool has a quick disconnect plug, you should always turn off the air supply at the control valve and bleed the tool before disconnecting.  You should never compress, bend or kink air hoses and you should never carry an impact wrench or other tool by the air hose.  And never use compressed air to clean your clothes or yourself. 

Emergency Procedures

In the event of an emergency, isolate any equipment that you have been using and evacuate the area according to the site emergency procedures.  If you are involved in an accident, seek immediate assistance. 

Riskatmedia – Safety Videos

IMPORTANCE OF PROPER LIGHTING AT WORK AND HOME (GUEST POST)

By Ross Donald

Poor lighting is one of the most commonly identified causes of workplace injuries. It is not surprising when you consider that proper lighting is a key factor of being able to identify and avoid hazards, safely handle dangerous equipment, and deter criminal activity. Though additional lighting means additional costs, the costs of personal injury are often far greater. It is vital to give ample consideration to the lighting conditions of businesses and homes not only with cost in mind, but also the well-being of occupants and visitors.

Light Measurement

In meeting safety standards, light is usually measured in foot-candles. This refers to the amount of light cast on one square foot of a surface from a candle one foot away. There are many meters one can buy for professional use in measuring light, but personal intuition cannot be overvalued in determining unsafe lighting conditions.

Outside

Outdoor lighting needs just as much consideration as indoor lighting. Slip and fall accidents often occur outside when poor lighting makes it difficult to spot ice, oil, or dips and rises on walkways and parking lots. Also, a high level of visibility around the exterior of a building enhances its security by deterring criminals who would be easily seen conducting suspicious activity. In terms of safety and security, brighter lighting covering the largest area possible is usually advisable. This will also ensure that security cameras capture what they need to when incidents do occur.

Though business and home owners often give a good deal of consideration to aesthetic in their outdoor lighting, it is important to balance safety into that equation. Parking lot lighting is not federally regulated, but you will often find local legislation that requires something like, “a minimum of .25 foot-candles on the parking surface.” Such a minimum requirement is not necessarily suitable for all cases, however.

Stairs

Stairways indoors and outdoors need to be well lit as they are a hot spot for falls and tend to result in more severe injuries. Though there are a variety of options for lighting stairs, it is a good idea to place the lights so that there is as little shadow on the stairs as possible. Legislation often requires something around one foot-candle at the center of each stair and landing, so it is important to evaluate the light on this area of stairways.

Dangerous Equipment

Perhaps the most important consideration for proper lighting, dangerous equipment has to be evaluated on a case by case basis depending on how it is used. This includes everything from handling knives in a kitchen to operating a fork lift in a warehouse. Equipment involving careful manual operation needs a good light source that allows the operator to clearly see what they are doing. Also, if the operator is casting their own shadow over the equipment, the light source may need better placement. For equipment where there is a danger of injury by falling into its area of operation, ample light should be provided for a zone around the equipment as well.

Emergency Lighting

Emergency situations such as power outages and fires require not only good back up light sources, but also well-lit egress routes in case evacuation is necessary. Though this is an obvious and regulated consideration for businesses, it is important not to allow maintenance of such provisions to fall by the wayside. After all, just because they are not used every day doesn’t mean you should ignore them and expect them to perform whenever you may need them.

The Mood Factor

Though we wouldn’t generally consider a dreary state of mind to be an injury, it is a light-related factor that affects us all on some level at work and at home. Studies have shown that low light conditions contribute to a dark mood. At the same time, too much light also causes a decline here, so the trick is to find the right level of light that both enhances mood and provides safety where necessary.

As lighting technology evolves, more and more efficient, low-cost options are becoming available. While cost and aesthetics are valid considerations, safety is always paramount and should not be sacrificed in favor of other factors. Even with proper lighting installed, regular maintenance and replacement of the lights themselves and removal of obstructions is advisable for businesses and homeowners alike. When health and well-being are at stake, no cost in money or effort should be too great. Whether at home or at work, we should always be on the lookout for unsafe lighting conditions so they can be addressed before harm is done.

Ross Donald is a safety-conscious stay at home dad and blogger who loves to undertake a variety of DIY projects. He writes for leading supplier of light fixtures, Lightingsale.com

METALWORK: CUTTING OUT THE DANGERS (GUEST POST)

The market for welding equipment and profile cutters has broadened considerably in recent years as such machinery become more affordable, less cumbersome and thus available to the majority of the population. The hazardous methods used to accurately carve shapes from metal sheets are now adopted equally by unskilled hobbyists working in their own home and heavy industries of mass production. The widespread availability and unregulated use of profile cutting machinery has exposed more people to harm. Looking at plasma cutting in particular, it is easy to see the dangers of this trade and the necessity of certain safety precautions which all users must adhere to. 

The Risks 

From arc-eye to smouldering debris on the skin, the dangers associated with plasma cutting are all extremely hazardous to anybody working in the vicinity. One serious risk is the fire hazard created by the arc of plasma which not only emits intense heat but also gives off sparks, which can land on nearby surfaces, clothing or skin. The arc also produces a bright glare which is damaging to the eyes. Molten metal and shards of freshly cut debris can be airborne and can burn or cut exposed skin. Then there are the fumes released by the metal during the process which can create an immediate choking hazard or more long term health problems. Any coating on the metal (ie. galvanised steel) must be removed beforehand as they produce truly toxic fumes. Finally, the extreme power output of a plasma cutter creates a high risk of electrocution. It certainly sounds like a risky business, but with the following precautions in place, profile cutting can be a safe and efficient way to manufacture cut metal. 

The Solutions 

Before starting any form of profile cutting, it is essential to inform any people in the vicinity that the equipment is being used so that each individual can take the necessary action to avoid harm. In industrial manufacturing, no unauthorised persons should be allowed to use a plasma cutter and it is essential that every operator undergoes appropriate training. Protective clothing and eye-wear is an absolute must for all machine operators. Goggles must provide unrestricted vision and movement while protecting the eyes from glare and debris. This means a suitably shaded, thick and unbreakable lens. Clothing must be full length to cover every inch of skin, fire resistant and without cuffs which could catch smouldering debris. It is essential to ventilate the room with fresh air or wear breathing apparatus where the fumes are likely to be intense. The risk of electrocution can be eliminated by being well grounded by wearing rubber soled boots and gloves as well as the standard welding gloves. There also must be no moisture or water around which could conduct electricity throughout the room. Finally, ensure that the plasma cutting machinery is placed as far from surrounding objects as possible to avoid sparks leaping to any material that could act as a fuel for fire.

In the workplace, the employer must ensure that these regulations are upheld to the highest standards to guarantee staff safety. At home, the individual is responsible for their health and ultimately their life, so such hazardous metalwork should not be undertaken lightly.

 Sent to us by Dan Oztunc

This article was written by Emily Banham on behalf of Kerf Developments Ltd, the leading British supplier of profile cutting, oxy-fuel cutting, high definition plasma cutting and waterjet cutting equitment. More information on plasma cutters can be found on the following link – http://www.kerfdevelopments.com/plasmacutting.html

FOUR PREVENTIVE MEASURES YOU CAN TAKE TO PROPERLY MAINTAIN YOUR SEWER LINES (GUEST POST)

(This is an area where you don’t want to risk surprises)

Not every part of life is pretty. We don’t really want to think about our sewers that often, but like Mike Rowe displays in his popular Discovery Show Series, Dirty Jobs, there are a lot of “Hardworking men and women who earn an honest living doing the kinds of jobs that make civilized life possible for the rest of us.” Plumbers have one of those jobs, perhaps not that glamorous but if you are ever in a sewer emergency, they suddenly do become super heroes; from Upstate New York to Phoenix, Arizona, no matter if you are a stock broker or a homemaker, we all need a good, friendly neighborhood plumber from time to time. There are a couple of steps that you can take and preventive measures that you can keep in mind to help properly maintain your sewer lines.

Here are a few super tips and preventive measures that you can take so that you don’t end up with a filthy job yourself.

1). Don’t believe everything you read! When a product states that it is flushable it is not always true. The label can’t take into consideration the age or condition of your particular sewer lines. Some older and fragile sewer lines may not be able to tolerate flushing the product that you hold in your hands so when in doubt throw it out, instead of flushing it down.

2). When it comes to your sewers the two words to remember are “preventive maintenance.” Be aware of the condition of your sewer lines and don’t wait for something to go wrong before you take action. This will help you avoid possible issues later on down the road. One good suggestion, especially if you own an older home, is to have an annual inspection of your sewer lines. The plumbing industry has integrated new technology into its practices and many companies now have video cameras that they can use to scope your sewer pipes to evaluate their current condition. This is also highly recommended before a new home purchase.

3). Be aware of the placement of your landscaping. Do not plant a tree near a sewer or water line that runs through the yard. Tree and plant roots can infiltrate a sewer line and cause serious problems down the road.  You will avoid having problems later on as the trees roots can infiltrate a sewer line. In fact, roots and grease are the two main culprits when it comes to sewer line problems.

4). It is often more convenient to just flush something away then to dispose of it properly. But it is very important to remember to not use your toilet as garbage can. By not flushing the wrong types of debris down your toilet you will save water and perhaps even the cost of a plumber. Watch small children around the toilet as they love to watch many thing go “down the toilet” ie; toys, tooth and hair brushes, your keys!

Keep these 4 helpful hints in mind and they will help you keep this dirty, but necessary part of life clean and working properly. The good thing about plumbing tips is even if you live in Glendale in the Southwest of Arizona or Washington D.C., plumbing tips are pretty universal so we can all benefit from the same information and apply it so that we don’t wake up to a sewer emergency. If you would like to read about 5 things you should NOT put down your drains, click here.

Our thanks to Stephanie Drescher, who sent this very important information that affects us all.  In case you do wind up doing some plumbing yourself, be sure to wear gloves and safety glasses and any other protection you may need.  We all should appreciate our plumbers, who do jobs we don’t want to do, but receive good compensation for their hard work. pb

 

THINGS YOU MAY NOT KNOW ABOUT TRAINS, PART I

Have you ever wondered as you drive down the highway about those trains you see rolling along, and what on earth could be in all those cars?  You also see lots of graffiti, done by some local “artists” along the way, and can’t help but question all the places that train has been.  One thing you need to understand, is that many of those cars are carrying hazardous materials, and in the event of a derailment, or spill, you need to drive away from the area as soon as possible. 

Railroad companies are overseen primarily by the Federal Railroad Administration, but also answer to the Department of Transportation, and the National Transportation Safety Board.  No person may transport a hazardous material in commerce unless that material is properly classed, described, packaged, marked, labeled, and placarded and is in condition for transportation according to DOT regulations.  Railroad Company computers are able to track the trains at all times. 

For your information, here are the hazard classes and divisions:

  • 1 – Explosives (1.1 – Explosive with mass explosion hazard; 1.2 – Explosive with projection hazard; 1.3 – Explosive with predominantly fire hazard; 1.4 – Explosive with no significant blast hazard; 1.5 – Very insensitive explosive; blasting agent, and 1.6 – Extremely insensitive detonating substance.)
  • 2. – Gases (2.1 – Flammable gas; 2.2 – Nonflammable, nonpoisonous, (nontoxic), compressed gas; and 2.3 – Poisonous (toxic) gas (by inhalation).
  • 3 – Flammable Liquids
  • 4 – Flammable Solids and Reactive Solids/Liquids (4.1 – Flammable solid; 4.2 – Spontaneously combustible material, and 4.3 – Dangerous when wet marked.)
  • 5 – Oxidizers and Organic Peroxides  (5.1 – Oxidizer; 5.2 Organic peroxide.)
  • 6 – Poisonous (Toxic) Materials/Infectious Substances (6.1 – Poisonous (Toxic) material; 6.2 – Infectious substance.
  • 7 – Radioactive Materials
  • 8 – Corrosive Materials
  • 9 – Miscellaneous Hazardous Materials

Worded Classes

Combustible Liquids (regulated in bulk packaging only)

ORM-D (Other Regulated Materials – D) (regulated in air transportation only; not regulated in rail transportation. 

Shipping hazardous materials are time-sensitive.  Those under a 20-day time limit to arrive are:

  • 1.      Ethylene, refrigerated liquid
  • 2.      Hydrogen, refrigerated liquid
  • 3.      Chloroprene, stabilized
  • 4.      Flammable liquid, N.O.S.
  • 5.      Hydrogen chloride, refrigerated liquid
  • 6.      Vinyl fluoride, stabilized

Those having a 30-day shipping limit are:

  1. Styrene monomer, inhibited
  2. Flammable Liquid, (Recycled styrene) 

When transporting hazardous material shipments in a train, a member of the train crew must also have acceptable emergency response information and a document showing the current position of each hazardous material in the train.  This documentation provides railroad and emergency response personnel with accurate information for every hazardous material being transported. 

Next, In Part II, we will talk about what type of training railroad crews experience to be prepared for a hazardous material spill caused by a railroad derailment or railroad car leak.  Please read on…..

Source: Daniel Burlison, Retired Manager, Train Operations