Tag Archives: amputations

Eye Protection, General Safety Issues, Hand Protection, Hearing Protection

WHEN IT COMES TO SAFETY, WHY NOT JUST GO BY THE RULES?

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Not long ago, we talked about keeping protective guards around machinery to keep employees from amputations or other injuries.  In OSHA’s “Quicktakes” for the month of July, it is amazing the amount of money that companies pay for severe violations.  It seems money spent on safety would be more cost-effective, as well as keeping employees safe. 

OSHA fined a stamping products company $426,100, and cited the company for 27 safety and health violations, including one willful violation for failing to report two amputation injuries that occurred at the company’s metal stamping plant in Cleveland.  While operating mechanical power presses in the plant before OSHA’s January inspection, two employees had fingers severed and crushed.  The company was cited for a total of nine willful safety violations, which included failing to train press operators in safe work methods and failing to ensure the flywheel on the mechanical power presses were adequately guarded.  

A willful health violation is one that is committed with intentional knowing or voluntary disregard for the law’s requirements, or with plain indifference to worker safety and health.  The above company received one willful health violation for the lack of proper chemical hazard communication and training, in addition to twelve serious safety violations.  Those include failing to perform a required workplace hazard assessment, ensure employees had appropriate eye protection, train employees in the use of portable fire extinguishers, conduct performance evaluations for employees who operate powered industrial trucks (fork lifts), complete annual crane inspections, ensure proper machine guarding on the shear, spot welding machines, and mechanical press, and establish die-setting procedures.  They also had four serious safety violations including exposing employees to excessive noise, having improperly stored compressed gas cylinders and allowing various electrical safety hazards.  They have been placed in OSHA’s Severe Violator Enforcement Program.  This mandates targeted follow-up evaluations to ensure compliance with the law. 

A second company was fined $214,830 by OSHA, and cited the company with four safety violations, after two workers suffered amputation injuries at the company’s metal stamping facility.  The company willfully disregarded the law’s requirements by failing to lock out/tag out hazardous energy sources prior to performing maintenance operations and to have point-of-operation guarding on two press brakes that caused the worker amputations in two separate incidents.  They were also cited with a serious violation for failing to use safety blocks when dies were being adjusted and repaired.  Before this inspection, the company had been cited by OSHA for 47 violations since 1988.  They have also been placed in OSHA’s Severe Violator Enforcement Program. 

Workers have the right to go to work and expect to return home intact.  When companies show a blatant disregard for the safety of their workers, they are shirking their responsibility to those who come to perform a job without being in danger.  Hopefully, by being placed in this enforcement program with regular inspections, they will wake up and start paying attention to safety, rather than fines.

OSHA “Quicktakes”

 

General Safety Issues

USE CARE WHEN OPERATING MACHINERY

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How often have you read that on a medicine bottle or box – do not operate machinery while taking this medication?  The only type of machinery I think I would not want to operate if under the influence of a strong medicine would be my car.  Of course, if you think about it, there’s lots of small machinery in my kitchen, mixer, blender, food processor, stove, etc.  But that’s really not the kind of machinery we’re talking about today.

OSHA has standards that address every kind of possible scenario where an employee could be injured.  Moving machine parts have the potential to cause severe workplace injuries, such as crushed fingers or hands, amputations, burns, or blindness.  Safeguards are essential for protecting workers from these preventable injuries.  Any machine part, function, or process that could cause injury must be safeguarded, by lock-out tagout procedures, and the correct kind of safety PPE equipment.  When the operation of a machine or accidental contact injures the operator or others in the area, the hazards must be eliminated or controlled.

Workplace amputations can be prevented by reviewing workplace operations and identifying hazards associated with the use and care of machines.  A hazard analysis is a technique that focuses on the relationship between the employee, the task, tools, and the environment.  The entire machine operation production process, machine modes of operation, individual activities associated with the operation, servicing, and maintenance, as well as the potential for injury to employees, must be considered.  This analysis may then be used as a basis to design machine safeguarding and an overall energy control (lockout/tagout) program.

Machine guarding is required whenever an employee is exposed to or has access to a hazard created by a pinch point.  Guards must be designed and installed so that they do not present a hazard in itself.  All guarding systems are required to be installed in a manner that prevents access to the hazardous area by reaching over, under, around, or through the guarding.  Guards should be secured to a machine with fasteners that require the use of tools for their removal.  Always pay attention to danger and caution signs regarding machine lockout.

Under the Fair Labor Standards Act (FLSA), the Secretary of Labor has designated certain nonfarm jobs as particularly hazardous for employees younger than 18.  Generally, these employees are prohibited from operating:

  • Band saws;
  • Circular saws;
  • Guillotine shears;
  • Punching and shearing machines;
  • Meatpacking or meat-processing machines;
  • Paper products machines;
  • Woodworking machines,
  • Metal forming machines; and
  • Meat slicers.

Any type of moving machinery must be respected and workers should have the proper training before operating them.  Servicing and maintenance activities are important issues that require all safety precautions be followed.

Source: OSHA

Eye Protection, General Safety Issues, Hand Protection, Hearing Protection

CLEARING SNOW SAFELY

Many parts of the United States have been pummeled with heavy snow storms, and for those areas, having a snow blower is another important part of machinery that must be operated with care, just as a lawnmower, tractor, or automobile.  The US Consumer Products Safety Commission estimates that around 5,000 injuries from snow blowers happen each year. 

There are snow blowers that can be ridden, as well as those that are operated by walking behind them, the same as lawnmowers.  It is very important to be familiar with every aspect of equipment, and the best way to do that is by doing something we many times avoid – reading the manual!  And, if we don’t understand the manual, we should go back and read it again.  How many people do you know that actually refer to the manual before they jump right in, feet first?  Once you have become accustomed to your snow blower, you should keep it in good condition.  Warm up the engine before you start using it, and once your job is finished, let it run just a little in order to keep the moving parts from freezing. 

Hopefully those who are already using your snow blowers this winter, are following these common-sense safety tips.  However, some folks might learn something new, so here goes: 

  • Repeating: read the manual first.
  • Do not drink before or while operating any kind of machinery.
  • Before you begin, check the area for rocks or other debris that could be thrown and cause damage to the machine, property damage, or personal injury.
  • Keep hands and feet away from moving parts.
  • Never add fuel to an engine that is hot.
  • Don’t wear loose clothing that could get entangled.
  • Be aware that although some snow blowers have small engines, they can cause serious injuries.
  • Never leave a snow blower running in a shed or enclosed area, because of the risk of carbon monoxide poisoning.
  • Watch for holes or curbs where you are clearing.
  • Reduce speed on turns and slopes.
  • Always pay attention to traffic.
  • If you walk behind your snow blower, wear anti-skid boots to help keep you from falling, and back up very carefully.
  • When running electric-powered equipment, be vigilant of the location of the cord, and never use frayed cords.
  • Never operate snow blowers when the visibility is poor.
  • Never allow youngsters under age 15 to operate snow blowers, and then only if they are mature enough to make good decisions.
  • When doing maintenance on the snow blower, such as changing the oil or removing blades for sharpening, pull the wire off the spark plug to ensure the engine won’t start.
  • Do not remove any safety devices.
  • Wear NRR ear plugs and cool safety glasses to protect your hearing and vision, and by all means, winter warm gloves and clothing. 

Last, but not least, we mentioned earlier that there are thousands of injuries from improper or careless use of snow blowers each year.  Snow blower accidents are a leading cause of amputations.  If the chute gets jammed, never try to clear it with your hands.  Turn the machine off, disengage clutch, and wait more than five minutes for the blades to stop rotating.  Beware of  a brief recoil of motor and blades that can occur after it is turned off.  Use a stick or handle to remove debris.  Many snow blowers have a clearing tool for clogs that is stored within easy reach, giving a strong incentive for easy and safe cleaning.  Injuries such as cuts, loss of fingers, toes, broken bones, burns and infection have occurred because of lack of respect and safety toward the machine that is being operated. 

There’s much more snow to fall this winter, so be thankful you have a machine to clear it for you.  If you do have to shovel it, please do so with care – don’t slip and fall!