Tag Archives: forklift

Cost Effective Tips to Increase Safety in a Warehouse

Unlike a downtown office in a business center, a warehouse is a dangerous place to work in. Accidents occur here more often than in other places and this is no wonder as there are so many dangers for the workforce. Heavy loads, ceiling-high shelves, sharp objects, and moving vehicles like forklifts are just some of the dangers a warehouse worker has to be on the lookout for.


A big part of the problem are business owners who are at first reluctant to invest in safety improvements because they regard them as too expensive. However, once a worker gets injured and a lawsuit soon follows, owners swiftly change their mind. In order not to be a bad boss, you should implement the following safety measures that are, contrary to popular belief, actually cost-effective. Saving lives and saving money go hand in hand in the warehouse business!

Frequent check-ups
It is free to look around and that is exactly what your management and workers should do regularly. Basically, you probably have a safety system in place but are you sure that it is enforced the way it should be? That is why you have to conduct regular inspections to check if the employees are wearing reflective vests or if the fire extinguisher is where it’s supposed to be and if all fire exits are passable. A heavy crate next to the emergency escape exit may spell disaster, so be sure that all the procedures are put into practice.



Safety barriers
If you have watched those CCTV camera online videos, you might have noticed that even the slightest contact of a forklift or other vehicle with the shelves could bring about a catastrophe. That is why the use of safety barriers is essential because you never know when a malfunction of the equipment could destroy the entire warehouse. Bollards and guardrails are the two most frequent types of barriers that are placed where someone can fall from height or to protect sections of the supporting structure against vehicles in motion. Steel floor guards are usually placed at corners of shelves to prevent the forklift from scraping against their edges.

Maneuvering the forklift
A warehouse worker’s best friend in terms of machinery is definitely the forklift. They come in all sizes but the small ones are most used because they are easily maneuverable. A seasoned forklift driver can do magic inside the warehouse, saving hours of time necessary to transport goods. However, a forklift can also be problematic if not operated properly. You must take great care of the maximum weight a forklift can transport in order not to overturn it. Modern forklifts come with a load weight indicator that will prevent overloading. An important safety feature are cages like the ones NFM Forklifts have, which are there to protect the driver from injury and falling objects.


Employee training
You cannot expect your workers to remain safe unless they are aware of all the safety procedures. In the labor market of today, there is a greater flow of workers, so not all of them get the chance to go through the basics of workplace safety. That is why your HR department should do their job and hold frequent safety briefing so each member of the staff will know how to protect themselves, their co-workers, and the firm’s property. Apart from the knowledge and expertise necessary for carrying out their everyday tasks, the workers should know how to act in case of a fire or a medical emergency. This can also be achieved by holding fire drills that are organized in coordination with the local fire department. Finally, the workers need to learn to communicate among each other, as sharing information is the best way for them to stay safe. If the staff on the floor now that an oversized cargo is bound to arrive, they will be ready to move out of its way when it passes them by.

All the right signs
Although they have gone through rigorous training and they have been briefed a dozen times about safety, workers still sometimes forget to take the necessary precautions. That is why it is good they have visual reminders all over the warehouse, reminding them in a graphic way about the safety procedures. In some places, signage prompts workers to use safety gear like headphones or eye goggles. There are even internal traffic signs warning about a blind corner up ahead. In other parts of the warehouse, the signs can alert about potential dangers, like an increased risk of a fire which forbids smoking or a hazardous material stored behind a particular door. Not only are signs useful reminders but you are also required by law to place them at specific sections of the warehouse.



As you have seen from the measures listed above, warehouse safety will not cost you an arm and a leg. In most cases, you will only have to prioritize safety, and not splash huge amounts of cash.

 About the author:

Liam Smith is a young and aspiring Australian blogger with a passion for everything related to home, design and lifestyle. He has a B.Sc. in Interior design and is an avid reader.

Tips to prevent common forklift accidents

 

They might look fun to operate, but forklifts are nothing to be toyed with. They are a serious workplace hazard. Forklift drivers are constantly at risk of injury when operating them. Accidents range from human injury to equipment destruction. Proper safety precautions are absolutely necessary to keep this from happening. Here are some examples of how to implement safety measures.

 

1. Be wary of pedestrians

 

Forklifts are dangerous pieces of equipment. Combined with the weight they lift, they can have a combined weight of thousands of pounds. Something this heavy is always dangerous, especially if it is constantly on the move. Pedestrian deaths aren’t uncommon when mishandling forklifts. Heavy loads can fall or the forklift can tip over and crush a person quite easily. Preventing this should be your number one goal.

 

The easiest way to do this is to physically separate the pedestrians from forklifts. A barrier should be installed between where people walk and where the forklift operates. Brightly coloured lines don’t do the trick, they just serve as reminders to watch out. You want to actually prevent accidents from happening. Low visibility is another cause for incidents, so high-visibility clothing is recommended for workers in the warehouse.

 


2. Reduce collisions

 

Forklifts don’t just pose a danger to pedestrians, they are just as dangerous to everything else in a warehouse. Anything from walls to other machinery is in danger if you don’t properly handle a forklift. Even other forklifts aren’t safe from collisions. The most common kind of collision is one where the driver accidentally reverses into equipment or walls. Since they are pretty heavy, anything you crash into will have a dent in it.

 

The best way to prevent this is spatial awareness. Drivers should check their surroundings and always do a three-sixty visual check of the area they are navigating in. While driving the forklift, they must keep their eyes on the road at all times. Eliminate distractions that could divert attention from the drivers. Slower navigation is always a bonus, the slower you go the lower the chance of a collision.

 

3. Proper training

 

Human error is one of the main factors when it comes to forklift accidents. Putting the blame on drivers alone won’t cut it, though. Forklift drivers are people too. You should focus on getting them the necessary training they need to avoid these types of accidents. Even experienced drivers need a reminder or two on occasion. Refresher training should be provided to even the most seasoned drivers.
Training offers some indirect benefits to your business as well. Due to being a safety measure, it will reduce insurance premiums. The lack of accidents as a result of the training will lead to less money spent on repairs. If you provided all the necessary tools and instruments for operators to improve themselves, your liability in the event of a disaster is decreased. Organizations like OSHA might even mandate some degree of refresher training for workers. Research your labour laws regarding this.

 


4. The right equipment matters

 

The cause of an accidents doesn’t solely rest on the shoulders of a driver. Sometimes it’s the equipment that is at fault. Forklifts are machines like any other. They can fail just like any other piece of equipment. The difference is that when they fail, they can cause catastrophic injury or loss of life. Employers have to make it their duty to get the best kind of equipment in order to mitigate the number of accidents. It’s one area where it pays off not to be frugal.

 

If a forklift breaks down, you will obviously need to fix it. Regular maintenance is important for any piece of machinery. Companies like MLA Holdings can provide these services regularly. While one machine is getting fixed, you should find a rental replacement while you wait for the first to be fixed. If it’s unsalvageable, you should consider getting a new forklift or at least a quality used one.

 

5. Keep an eye on the loading dock

 

Driving around a warehouse isn’t the main point of a forklift. You load and unload heavy objects and packages. Sometimes the loading process will include a van or truck. While they are moving vehicles, they aren’t supposed to move during loading and unloading. This is where accidents come in. A variety of things can happen in this process. Early departure is one of them. If a driver starts creeping away while the forklift is still inside, bad things can happen.

 

You have to make sure the weight being carried isn’t too heavy. If something extremely heavy is unloaded into a truck, it could tip at the nose. This is why landing gear is important. Keeping the vehicle securely in place is a must. Otherwise, either the forklift or the vehicle can cause injury or loss of equipment. Aim for several layers of safety. Things like hooks, wheel chocks, and wheel locks are helpful aides. Additionally, consider a system of lights for the drivers. Red light usually means stop, while giving the green light lets them know it’s fine to proceed.

 

Conclusion
Working with forklifts isn’t the safest job in the world. There are tons of things to watch out for. You’re working with thousands of tons in heavy machinery and one wrong move can cost you a lot of money. Injuries aren’t all that uncommon, either. Safety precautions should be on your list of things to strive for.

Liam Smith is a young and aspiring Australian blogger with a passion for everything related to home, design and lifestyle. He has a B.Sc. in Interior design and is an avid reader.
https://twitter.com/LiamSmith2034
https://www.linkedin.com/in/liamsmith2034

 

How Proper Forklift Maintenance Prevents Accidents and Injuries

How Proper Forklift Maintenance Prevents Accidents and Injuries

Forklift accidents are usually associated with a careless act behind the wheel or ignoring certain safety precautions. While those epic forklift fails all over YouTube and other websites grab headlines, it’s the small, detail-oriented aspects of proper forklift use that can also cause serious accidents and injuries.

Take forklift maintenance, for example.  According to the U.S Occupational Safety & Health Administration (OSHA), powered industrial truck (the official-sounding term for a forklift) infractions were once again a top-10 violation in 2017. Nearly 2,500 violations involving forklifts were documented last year – and many of those could’ve been prevented with a smart, focused, comprehensive maintenance plan.

You wouldn’t run your car without a thorough maintenance schedule – or at least you shouldn’t, anyway. To get the most miles out of your car – and to keep your automobile running as safely as possible – regular maintenance checks are required.

The same principle applies to forklifts. Common sense maintenance isn’t a luxury – for safe forklift operation, it’s a necessity.

Forklift Maintenance – An Underrated, Overlooked Aspect of a Safe Workplace

According to OSHA guidelines, forklift maintenance is one of the foundations of effective, efficient, safe workplace practices. OSHA’s maintenance requirements include compliance directives, maintenance plans, and general hazard references. Employers are required to perform sensible, sustainable maintenance of all powered industrial trucks.

Of course, it never hurts to have the training, skills, and knowledge to give yourself a comprehensive understanding of safe forklift operation – and that includes powered industrial truck maintenance.

Let’s look at a few ways proper maintenance can prevent workplace accidents.

  • Underinflated tires. When forklift tires are worn or underinflated, accidents are more likely. From load imbalances to skidding across surfaces, it’s important to keep forklift tires properly inflated at all times – and that’s something regular maintenance checks take care of!
  • Fluid levels. All forklift fluids – coolant, oil, hydraulic fluids – require regular attention. For example, low oil levels can cause engine failure, which can create numerous hazards in the warehouse, on a construction site, and many other places. Every forklift maintenance plan should have fluid checks – if it doesn’t, accidents are waiting to happen.
  • Safety equipment checks. Flashing beacons, backup alarms, brake lights, and other safety-related mechanisms increase a forklift operator’s safety – and the safety of everyone around the lift. A routine pre-shift check of your forklift’s safety systems are a great idea.
  • Uneven forks. After time, the lift’s forks may become slanted or uneven. If your forklift’s lifting mechanism isn’t level, there’s a good chance that load stability can be compromised. Make sure you regularly check the forks – when they’re uneven, accidents are more likely.

These are just a few things to check on your forklift. Remember, a thorough maintenance plan is essential for safe operation. If you’re not sure about your company’s maintenance schedule, always consult with your safety supervisor.

About the author

CertifyMe.net was founded in 1999 when Tom Wilkerson recognized a need for OSHA training when his contracting operations were impacted by new OSHA legislation. Rather than pay top dollar for training from a costly 3rd-party provider, Wilkerson created interactive computer learning solutions for his own company. Today, Wilkerson’s online and DVD-based training courses include some of the most popular, widely-used OSHA training courses available anywhere.